中国机械工程

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变分模态分解消噪与核模糊C均值聚类相结合的滚动轴承故障识别方法

姜万录1,2;王浩楠1,2;朱勇1,2;王振威3;董克岩1,2   

  1. 1.燕山大学河北省重型机械流体动力传输与控制重点实验室,秦皇岛,066004
    2.先进锻压成形技术与科学教育部重点实验室,秦皇岛,066004
    3.郑州中车四方轨道车辆有限公司,郑州,450000
  • 出版日期:2017-05-25 发布日期:2017-05-25
  • 基金资助:
    国家自然科学基金资助项目(51475405);
    国家重点基础研究发展计划(973计划)资助项目(2014CB046405);
    河北省自然科学基金资助项目(E2013203161);
    河北省研究生创新资助项目(00302-6370002)

Integrated VMD Denoising and KFCM Clustering Fault Identification Method of Rolling Bearings

JIANG Wanlu1,2;WANG Haonan1,2;ZHU Yong1,2;WANG Zhenwei3;DONG Keyan1,2   

  1. 1.Hebei Provincial Key Laboratory of Heavy Machinery Fluid Power Transmission and Control,Yanshan University,Qinhuangdao,Hebei,066004
    2.Key Laboratory of Advanced Forging & Stamping Technology and Science,Qinhuangdao,Hebei,066004
    3.Zhengzhou CRRC Sifang Co.,Ltd., Zhengzhou,450000
  • Online:2017-05-25 Published:2017-05-25

摘要: 提出了一种变分模态分解消噪与核模糊C均值聚类相结合的滚动轴承故障识别方法。首先,对实测振动信号进行处理,得到VMD的参数;然后,对信号进行VMD分解,得到一系列限带内禀模态函数(BIMF)分量,筛选并叠加组成重构信号;第三步,计算重构信号的样本熵和均方根值作为特征向量,从而得到训练样本和测试样本的特征向量集;第四步,通过KFCM聚类方法对训练样本特征向量集进行聚类分析,得到四种类型信号的聚类中心;最后根据测试样本特征向量与训练样本聚类中心欧式距离最小的原则识别故障类型。此外,将振动信号用经验模态分解(EMD)方法进行消噪,再用KFCM聚类进行分类识别,将两种方法的识别效果进行对比,结果表明所提方法的故障识别效果要优于EMD消噪和KFCM聚类相结合方法的识别效果。

关键词: 变分模态分解, 核模糊C均值聚类, 样本熵, 故障识别

Abstract: A novel approach for fault identification of rolling bearings was proposed. The method integrated VMD denoising and KFCM clustering. Firstly, the measured vibration signals were processed to obtain VMD parameters. Secondly, the vibration signals were decomposed by VMD to obtain a series of band-limited intrinsic mode function(BIMF) components. And the effective BIMF components were screened out and superimposed into the reconstructed signals. Thirdly, the sample entropy and the root mean square value were calculated and coalesced as a feature vector, and the feature vector sets of test samples and that of training samples were obtained. Fourthly, the feature vector sets of training samples were analyzed by KFCM clustering method to obtain the clustering centers of the four types of signals. Lastly, depending on the principles that the Euclidean distance among feature vectors of test samples and cluster center of training samples was minimum, the fault types were recognized. In addition, the vibration signals were decomposed with the empirical mode decomposition(EMD) method and recognized by KFCM clustering method. Compared with the method based on the EMD denoising and KFCM clustering, the proposed approach may obtain better fault identification results.

Key words: variational mode decomposition(VMD), kernel fuzzy C-means(KFCM) clustering, sample entropy, fault identification

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