刀具负载对蜂窝复合材料超声切割声学系统阻抗特性的影响

摘要/Abstract

摘要： 针对刀具负载对蜂窝复合材料超声切割声学系统的影响,利用四端网络法,将压电换能器与变幅杆结合在一起,提出了声学系统的整体设计方程,得出了负载与声学系统阻抗特性的关系式。利用有限元软件对声学系统进行模态分析及谐响应分析,并利用阻抗分析仪和激光位移传感器对声学系统的阻抗﹑谐振频率和输出振幅进行检测。仿真和实验结果表明：随着刀具负载的增大,声学系统的阻抗值增大,谐振频率减小,但仿真与实验得出的输出振幅与理论分析不同,这是由于刀具的放大作用造成的。研究结果对声学系统的设计及实际应用有指导意义。

关键词: 刀具负载, 蜂窝复合材料, 四端网络法, 声学系统, 阻抗

Abstract: The impedance characteristics of a honeycomb composite material ultrasonic cutting acoustic system varied with the cutting tool load. By combing piezoelectric transducer with horn, a hybrid design equation of the acoustic system was put forward based on four-terminal network, and the relationship between load and the impedance characteristics of acoustic system was obtained. The modal analysis and the harmonic response analysis to the acoustic system were carried on by using of the finite element software and the impedance, resonant frequency and output amplitude of the acoustic system were measured by the impedance analyzer and laser displacement sensor. Simulation and experimental results show that the impedance of the acoustic system is increased, and the resonance frequency decreases with the increase of the tool load, but the output amplitudes among theoretical analysis, simulation and experiment are different, which is due to the amplification of the tool. The study has a guiding significance for the design and applications of honeycomb composite material ultrasonic cutting acoustic system.

Key words: cutting tool load, honeycomb composite material, four-terminal network, acoustic system, impedance

中图分类号:

TH122

纪华伟, 虞文泽, 胡小平, 于保华. 刀具负载对蜂窝复合材料超声切割声学系统阻抗特性的影响[J]. 中国机械工程.

Ji Huawei, Yu Wenze, Hu Xiaoping, Yu Baohua. Influences of Cutting Tool Load on Impedance Characteristics of Honeycomb Composite Material Ultrasonic Cutting Acoustic System[J]. China Mechanical Engineering.

参考文献

[1]赵福令，冯冬菊，郭东明，等. 超声变幅杆的四端网络法设计[J]. 声学学报，2002,27(6):554-558.

Zhao Fuling, Feng Dongju, Guo Dongming, et al. Design of Horn Using Four-endnetwork Method[J]. Acta Acustica， 2002,27(6):554-558.

[2]黄德中. 超声波振动器四端网络设计[J]. 振动与冲击，2005,24(5):110-111.

Huang Dezhong. Design of Ultrasonic Vibrator Using Four-end Network Method[J]. Journal of Vibration and Shock， 2005,24(5):110-111.

[3]郭东明，冯冬菊，赵福令. 超声波加工工具对复合变幅杆谐振性能影响[J]. 大连理工大学学报，2004,44(5):685-688.

Guo Dongming, Feng Dongju, Zhao Fuling. Influence of Ultrasonic Tools on Resonance Performance of Composite Horn[J]. Journal of Dalian University of Technology， 2004,44(5):685-688.

[4]赵波，刘折，靳宇晖. 负载对超声加工声学系统特性的影响[J]. 航空精密制造技术，2012,48(1):10-13.

Zhao Bo, Liu Zhe,Jin Yuhui. Study on Influence of Load on Acoustic System Characteristics of Ultrasonic Machining[J]. Aviation Precision Manufacturing Technology，2012,48(1):10-13.

[5]林书玉，姚文苇.阻性负载超声变幅杆振动特性研究[J]. 声学技术，2006,25(5):494-498. Lin Shuyu, Yao Wenwei. Characteristics of Ultrasonic Horn with Resistance Load[J]. Technical Acoustics，2006, 25(5):494-498.

[6]尹晓春，谢欣平，田阿利. 考虑负载影响的阶梯形超声变幅杆动力特性[J].振动与冲击，2012,31(4):157-161.

Yi Xiaochun, Xie Xinping, Tian Ali. Dynamical Performance of Ultrasonic Stepped Horn with Consideration of Loading Effect[J]. Journal of Vibration And Shock， 2012,31(4):157-161.

[7]于伟，阎长罡，李伟. 抗性负载的余弦形复合变幅杆设计及动力学特性研究[J]. 机床与液压，2011,39(13):13-16.

Yu Wei, Yan Changgang, Li Wei. Design and Dynamical Analysis on a Cylindrical and Cosine Composite Horn with Reactive Load[J]. Machine Tool &Hydraulics，2011,39(13):13-16.

[8]Chen Ying, Zhou Zhaoying, Zhang Guanghua. Effects of Different Tissue Loads on High Power Ultrasonic Surgery Scalpel[J]. Ultrasound in Medicine & Biology,2006,32(3):415-420.

[9]Wang W C, Ni C Y, Tsai Y H. Design of Ultrasonic Horns by Photomechanics Methods[J].Strain，2008,44(3):248-252.

[10]杨日福，闵志玲，张凡. 负载对超声换能器共振频率影响及其匹配分析[J].计算机与应用化学，2015,32(2):179-182.

Yang Rifu, Min Zhiling, Zhang Fan. Load Effects on Ultrasonic Transducer Resonant Frequency and Its Matching Analysis[J]. Computers and Applied Chemistry，2015,32(2):179-182.

[11]姜兴刚，张德远.超声换能器过固有谐振区匹配理论[J].机械工程学报，2007,43(3):182-185.

Jiang Xinggang, Zhang Deyuan. Matching Theory of Ultrasonic Transducer at It's Passed Inherent Resonance Zone[J]. Chinese Journal of Mechanical Engineering，2007，43(3):182-185.

[12] Lerch R. Simulation of Piezoelectric Devices by Two-and three-dimensional Finite Elements[J]. IEEE Transaction on Ultrasonics ,Ferroelectrics and Frequency Control，1990,37:233-247.

[13]陈张平. 超声波换能器特性分析及其电源设计[D]. 杭州：杭州电子科技大学, 2013. [14]曾凡冲. 超声换能器的设计理论研究[D]. 北京：北方工业大学, 2013.

[1]	林歆悠, 周斌豪, 夏玉田. 融合动态能耗与路网信息的电动汽车充电路径规划策略[J]. 中国机械工程, 2021, 32(06): 705-713.
[2]	沈运1;谢荣理2;赵艳娜3;付庄1;王尧1;张俊2;费健2. 基于改进阻抗控制的自适应曲面乳腺超声扫描方法[J]. 中国机械工程, 2021, 32(02): 195-203.
[3]	邵俊华1;王涛1;汪正傲2;魏灯莱1;李友荣2. 基于压电阻抗频率变化的螺栓松动检测技术[J]. 中国机械工程, 2019, 30(12): 1395-1399,1408.
[4]	杨建军1,2;郭浩杰1;朱德荣3;李聚波1. 带轴锥齿轮超声研齿振动系统的设计与试验[J]. 中国机械工程, 2018, 29(04): 403-408.
[5]	王慧;宋宇宁. 滚筒截割负载扰动对采煤机调高的影响[J]. 中国机械工程, 2018, 29(02): 127-133.
[6]	艾青林;徐冬;张立彬. 基于阻抗特性的六足机器人动态稳定性[J]. 中国机械工程, 2017, 28(24): 2981-2989.
[7]	周海仑, 冯国全, 张明, 艾延廷. 挤压油膜阻尼器油膜阻尼系数识别及分析[J]. 中国机械工程, 2016, 27(15): 2015-2020.
[8]	纪华伟, 赵双双, 胡小平. 基于多目标遗传算法的贝塞尔超声变幅杆优化设计方法研究[J]. 中国机械工程, 2016, 27(13): 1716-1721.
[9]	张云电, 肖健雄, 方亮, 陆志平. 蜂窝材料超声波切割声学系统研究[J]. 中国机械工程, 2014, 25(23): 3132-3136,3146.
[10]	金英连, 王斌锐, 方水光. 未知环境下柔性二连杆机械臂的自适应阻抗控制[J]. 中国机械工程, 2014, 25(17): 2351-2355.
[11]	李正义;曹汇敏. 适应环境刚度、阻尼参数未知或变化的机器人阻抗控制方法[J]. 中国机械工程, 2014, 25(12): 1581-1585.
[12]	董晓星;李戈;刘刚峰;赵杰. 冗余空间机械臂的运动学和笛卡尔阻抗控制方法[J]. 中国机械工程, 2014, 25(1): 36-41.
[13]	李正义, 唐小琦, 熊烁, 叶伯生. 沿任意倾斜面的机器人力/位置控制方法研究 [J]. 中国机械工程, 2012, 23(3): 304-309.
[14]	钱铮, 杨代军, 刘金玲, 史惟澄, 马建新. 薄型流场对燃料电池性能影响的交流阻抗谱法研究[J]. 中国机械工程, 2012, 23(24): 3002-3006.
[15]	王岚;李趁前;刘艳秋;张今瑜;. 基于力阻抗控制的手臂康复机器人实验研究[J]. J4, 2008, 19(13): 0-1637.