亚固结线锯切割实验研究

中国机械工程 ›› 2013, Vol. 24 ›› Issue (09): 1225-1228,1232.

亚固结线锯切割实验研究

彭伟;王金生;姚春燕

浙江工业大学特种装备制造与先进加工技术教育部/浙江省重点实验室，杭州，310032

出版日期:2013-05-10 发布日期:2013-05-16
基金资助:
国家自然科学基金资助项目（51075367）；浙江省自然科学基金资助项目（Y1090931）
National Natural Science Foundation of China（No. 51075367）;
Zhejiang Provincial Natural Science Foundation of China（No. Y1090931）

#br# Experimental Study of Semi-fixed Wire Sawing

Peng Wei;Wang Jinsheng;Yao Chunyan

Key Laboratory of Special Purpose Equipment and Advanced Processing Technology,Ministry of Education and Zhejiang Province,Zhejiang University of Technology,Hangzhou,310032

Online:2013-05-10 Published:2013-05-16
Supported by:

National Natural Science Foundation of China（No. 51075367）;
Zhejiang Provincial Natural Science Foundation of China（No. Y1090931）

摘要/Abstract

摘要：

针对目前游离磨料线锯切割效率低、切缝损失大的缺点，提出了一种亚固结线锯切割的新方法，即在线锯表面增加凹槽，在线锯切割时让磨粒嵌入凹槽实现瞬间固结，从而达到提高效率和减小切缝损失的目的。应用VW-6000/5000动态分析三维显微系统，观测切割区域内磨粒的运动状态，结果表明磨粒可以实现瞬间固结。通过亚固结线锯和游离磨料线锯的切割对比实验，分析了两者在切割效率、切缝宽度和表面粗糙度方面的差距。

关键词: 亚固结线锯, 游离磨料加工, 切割效率, 切缝宽度

Abstract:

In view of low sawing efficiency and large kerf loss in the free abrasive wire sawing, a new method of semi-fixed wire sawing was put forward. In order to improve sawing efficiency and reduce kerf loss, wire saw surface made groove and abrasive particles were embedded into the groove to realize the instant consolidation. VW-6000/5000 dynamic microscope system observed the motion state of the abrasive particle in the cutting area. The results indicate that abrasive particle can realize the instant consolidation in the groove. The differences in sawing efficiency, surface roughness and kerf width by semi-fixed wire saw and steel wire saw were analysed by cutting experiments.

Key words: semi-fixed wire saw, free abrasive machining, sawing efficiency, kerf width

中图分类号:

TQ164

彭伟, 王金生, 姚春燕. 亚固结线锯切割实验研究[J]. 中国机械工程, 2013, 24(09): 1225-1228,1232.

BANG Wei, WANG Jin-Sheng, TAO Chun-Yan. #br# Experimental Study of Semi-fixed Wire Sawing[J]. China Mechanical Engineering, 2013, 24(09): 1225-1228,1232.