闭式复杂流道类零件数控电火花加工电极设计

中国机械工程 ›› 2012, Vol. 23 ›› Issue (20): 2430-2433.

闭式复杂流道类零件数控电火花加工电极设计

吴彦农1;赵建社1;唐兰剑1;刘辰2

1.南京航空航天大学,南京,210016
2.中国科学院等离子体物理研究所,合肥,230031

出版日期:2012-10-25 发布日期:2012-11-01
基金资助:
航空科学基金资助项目（011ZE52055）；青年科技创新基金资助项目（NS2012012）
Aviation Science Foundation of China（No. 011ZE52055）

Design Method of NC-EDM Electrode for Components with Closed Complex Flow Channel

Wu Yannong1;Zhao Jianshe1;Tang Lanjian1;Liu Chen2

1.Nanjing University of Aeronautics and Astronautics,Nanjing,210016
2.Institute of Plasma Physics Chinese Academy of Sciences,Hefei,230031

Online:2012-10-25 Published:2012-11-01
Supported by:
Aviation Science Foundation of China（No. 011ZE52055）

摘要/Abstract

摘要：

以某型三元流闭式整体叶轮叶间流道的数控电火花加工为例，分析其复杂闭式流道的可加工性，继而进行工具电极及其加工运动轨迹设计，并探讨了减小因摇动补偿造成加工误差的方法。以UG二次开发的CAD/CAM模块为设计工具，提出一种新的工具电极设计方法，并在四轴联动数控电火花加工机床上完成了具有闭式复杂流道零件的加工试制，验证了设计方法的可行性。

关键词: 三元流道, 电火花加工（EDM）, 电极设计, 数控（NC）

Abstract:

Taking the flow channel in a closed integral impeller processing by numerically controlled electrical discharge machining (NC-EDM) for instance, by analyzing manufacturability of the flow passage among the impeller and machining areas partition, a method of electrode design was presented based on equal discharging gap hypothesis as well as its machining moving path with method for reducing the processing errors caused by electrode orbiting discussed. This method for designing electrodes was proposed by employing CAD/CAM module of Unigraphics redevelopment, whose feasibility was verified on a four-axis NC-EDM machine by trial-manufacturing a closed integral impeller with complex flow passage.

Key words: three-dimensional flow channel, electrical discharge machining(EDM), electrode design, numerical control(NC)

中图分类号:

V261.6

吴彦农1, 赵建社1, 唐兰剑1, 刘辰2. 闭式复杂流道类零件数控电火花加工电极设计[J]. 中国机械工程, 2012, 23(20): 2430-2433.

TUN Pan-Nong-1, DIAO Jian-She-1, TANG Lan-Jian-1, LIU Chen-2. Design Method of NC-EDM Electrode for Components with Closed Complex Flow Channel[J]. China Mechanical Engineering, 2012, 23(20): 2430-2433.