中国机械工程 ›› 2011, Vol. 22 ›› Issue (22): 2651-2653,2706.

• 机械基础工程 • 上一篇    下一篇

管道周向磁化漏磁检测有限元分析

宋小春1,2;杨林1,2;许正望1
  

  1. 1.湖北工业大学,武汉,430068
    2.现代制造质量工程湖北省重点实验室,武汉,430068
  • 出版日期:2011-11-25 发布日期:2011-12-12
  • 基金资助:
    国家自然科学基金资助项目(50875077);湖北省自然科学基金资助重点项目(2008CDA022) 
    National Natural Science Foundation of China(No. 50875077);
    Key Program of Hubei Provincial Natural Science Foundation of China(No. 2008CDA022)

FEM Simulation for Pipe MFL Inspection under Circumferential Magnetization

Song Xiaochun1,2;Yang Lin1,2;Xu Zhengwang1
  

  1. 1.Hubei University of Technology,Wuhan,430068
    2.Key Lab of Modern Manufacturing Quality Engineering of Hubei Province,Wuhan,430068
  • Online:2011-11-25 Published:2011-12-12
  • Supported by:
     
    National Natural Science Foundation of China(No. 50875077);
    Key Program of Hubei Provincial Natural Science Foundation of China(No. 2008CDA022)

摘要:

为优化管道轴向缺陷漏磁检测磁化器设计,运用三维有限元方法,仿真研究了周向励磁作用下钢管管壁磁化场的分布特征,分析了管道直径、壁厚等结构参数变化对管壁磁化场的影响,研究了不同周向励磁场与管壁磁化场、缺陷漏磁场及背景磁场间的作用关系。仿真研究结果表明:管径越大,管壁周向有效检测区域越大;而壁厚增加,管壁周向有效检测区域也增大,但其磁化强度急剧降低;同时,增加外加励磁强度有利于管壁轴向缺陷检测,但必须研究相应的信号处理算法,以消除背景磁场对缺陷漏磁检测信号的影响。

关键词:

Abstract:

In order to optimize the magnetizer of the circumferential MFL(C-MFL) detector for pipe inspection, the distribution of magnetic induction field in pipe wall under circumferential magnetization was simulated and studied based on 3D finite element method.The influences of such pipe parameters as diameter and wall thickness on the circumferential magnetic induction in pipe wall were analyzed,and the effects of the applied circumferential field on the induced field, the magnetic leakage field and the background magnetic field were also investigated.The simulation results show that the increase of the pipe diameter will increase the effective detected area, and the increase of the pipe thickness will also increase the effective detected area but decrease the induced magnetic field clearly. Moreover, the increase of the magnetization field is beneficial to testing the axial defect of pipes. However, some effective signal processing algorithms should be developed to eliminate the background magnetic field from the acquired magnetic leakage field.

Key words: steel pipe, circumferential magnetization, magnetic flux leakage(MFL), finite element

中图分类号: