中国机械工程 ›› 2011, Vol. 22 ›› Issue (15): 1871-1874.

• 材料工程 • 上一篇    下一篇

基于实际应力-应变曲线的电沉积镍涂层的冲压成形极限

周里群1,2;邓晶1;周凯1;李玉平1
  

  1. 1.湘潭大学,湘潭,411105
    2.湖南省机械设备健康维护重点实验室,湘潭,411201
  • 出版日期:2011-08-10 发布日期:2011-08-24
  • 基金资助:
    湖南省机械设备健康维护重点实验室开放基金资助项目(200903)

Forming Limit of Electrodeposited Nickel Coating Based on Actual Stress-strain Curves

Zhou Liqun1,2;Deng Jing1;Zhou Kai1;Li Yuping1
  

  1. 1.Xiangtan University, Xiangtan, Hunan, 411105
    2.Hunan Provincial Key Laboratory of Health Maintenance for Mechanical Equipment, Xiangtan, Hunan,411201
  • Online:2011-08-10 Published:2011-08-24

摘要:

基于Hill集中失稳理论推导出了冲压成形过程中涂层与基体的应力-应变方程,通过求解非线性方程计算出各主应变。依据实验数据采用多项式拟合法拟合了材料的应力-应变曲线,对电沉积镍涂层的冲压成形极限的左边进行了计算,并和应变硬化曲线求得的成形极限进行了比较。计算结果表明,用多项式拟合法求得的电沉积镍涂层的成形极限安全区域比用应变硬化曲线求得的安全区域要高,基体厚向异性、涂层厚度和基体厚度对板料成形极限左边影响不大。

 

关键词:

Abstract:

Hill localized instability theory was used to derive the stress-strain equations of nickel coating sheet during forming process. By using polynomial fitting for experimental data, actual stress-strain curves of the electrodeposited nickel coating sheet were obtained. The forming limit left region of the nickel coating sheet was calculated by solving a nonlinear equation, and compared with one by using strain hardening curves. The research results show that the forming limit of the nickel coating by polynomial fitting is higher in security than the one by strain hardening curves, and the substrate anisotropy, coating thickness and substrate thickness have little influences on the formed limit curves. The results may play a directive role on the electrodeposited nickel coating sheet preparation.

Key words: electrodeposited nickel coating, forming limit, stamping, stress-strain curve, localized instability

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