中国机械工程 ›› 2024, Vol. 35 ›› Issue (12): 2157-2168.DOI: 10.3969/j.issn.1004-132X.2024.12.008

• 复杂薄壁构件制造工艺和参数优化 • 上一篇    下一篇

纯钽薄壁构件高速级进拉深应变率效应及成形性研究

徐腾;邓春阳;邱国强;谢泽锋;冉家琪;龚峰   

  1. 深圳大学机电与控制工程学院,深圳,518060
  • 出版日期:2024-12-25 发布日期:2025-01-13
  • 通讯作者: 龚峰(通信作者),男,1982年生,教授、博士研究生导师。研究方向为塑性成形工艺及理论、先进光学制造工艺与装备。 E-mail:gongfeng@email.szu.edu.cn。
  • 作者简介:徐腾,男,1988年生,博士、副研究员。研究方向为金属塑性成形理论、工艺及设备,超声振动冲压成形, 伺服冲压成形。 E-mail:tengxu@szu.edu.cn。
  • 基金资助:
    国家自然科学基金(52005341);深圳市教育学会2023年度教育科研课题(YB2023013);广东省社会科学界联合会扶持社科类社会组织课题(GD2024SKFC32)

Strain Rate Effect and Formability Research of High-speed Stage Deep Drawing for Pure Tantalum Thin-wall Members

XU Teng;DENG Chunyang;QIU Guoqiang;XIE Zefeng;RAN Jiaqi;GONG Feng   

  1. School of Mechanical and Electrical and Control Engineering,Shenzhen University, Shenzhen,
    Guangdong,518060
  • Online:2024-12-25 Published:2025-01-13

摘要: 针对纯钽薄壁构件高速拉深成形过程中因应变率效应引起的成形性问题,首先开展纯钽薄板拉伸应变率效应研究及相关本构模型参数识别,构建考虑材料应变率效应的高速拉深成形Johnson-Cook本构模型,结果表明,纯钽薄板表现出明显的应变率强化效应,动态加载下的屈服强度远高于准静态拉伸下的屈服强度。然后开展钽电容器外壳高速级进拉深成形热力耦合仿真及成形实验研究,分析构件在低速和高速级进拉深成形时的壁厚、温度场分布情况,结果表明,壁厚分布仿真结果与实验结果较为相符,成形速度增大时会导致最终成形件壁厚非均匀性增加;最终级进拉深成形件的最大减薄区出现在筒壁靠中间区域,该区域温度最高且其温度与成形速度正相关;不同速度下的最终成形筒形件的金相组织没有发生明显变化,仅不同变形区的晶粒形状和大小略有差异。

关键词: 高速级进拉深, 应变率效应, 率相关本构, 纯钽薄板

Abstract: In view of the formability problems caused by the strain rate effects in the high-speed stage deep drawing process of pure tantalum thin-wall members, the identification of the constitutive model was carried out, and the Johnson-Cook depth-forming model was constructed considering the strain rate effects of materials. The results show that the pure tantalum sheet shows an obvious strain rate reinforcement effect, and the yield strength under dynamic loading is much higher than that under the quasi-static stretch. The thermal coupling simulation and forming experiments of high speed stage deep drawing of tantalum capacitor shells were carried out. The results indicate that the simulation results of wall thickness distributions are relatively consistent with the experimental ones, and the wall thickness of the final pieces increases when the forming speed increases; the maximum thinning area of the final drawn parts occurs in the middle areas of the cylinder walls, where the highest temperature is positively correlated with the forming speed; the metallographic structures of the final shapes do not change significantly at different forming speeds, with only change the grain shape and size of different deformation areas.

Key words:  , high-speed stage deep drawing, strain rate effect, rate dependent constitutive, pure tantalum plate

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