中国机械工程 ›› 2023, Vol. 34 ›› Issue (12): 1395-1406.DOI: 10.3969/j.issn.1004-132X.2023.12.002

• 机械基础工程 • 上一篇    下一篇

二维活塞/缸体副微间隙流场的剪切空化实验研究

丁川1,2;章立超1,2;夏宁1,2;陈豪奇1,2;阮健1,2;孟彬1,2   

  1. 1.浙江工业大学机械工程学院,杭州,310023
    2.浙江工业大学特种装备制造与先进加工技术教育部/浙江省重点实验室,杭州,310023
  • 出版日期:2023-06-25 发布日期:2023-07-12
  • 通讯作者: 孟彬(通信作者),男,1979年生,副教授、博士研究生导师。研究方向为二维电液控制元件。发表论文10余篇。E-mail: bin_meng@zjut.edu.cn。
  • 作者简介:丁川,男,1986年生,副教授。研究方向为液压元件与系统。发表论文10余篇。E-mail: chuanding@zjut.edu.cn。
  • 基金资助:
    浙江省自然科学基金(LY21E050013);国家自然科学基金(51805480);国家重点研发计划(2019YFB2005201)

Experimental Study of Shear Cavitation in Two-dimensional Piston/Cylinder Pairs Micro-gap Flow Fields

DING Chuan1,2;ZHANG Lichao1,2;XIA Ning1,2;CHEN Haoqi1,2;RUAN Jian1,2;MENG Bin1,2   

  1. 1.School of Mechanical Engineering,Zhejiang University of Technology,Hangzhou,310023
    2.Key Laboratory of Special Purpose Equipment and Advanced Processing Technology,Ministry of 
    Education and Zhejiang Province,Zhejiang University of Technology,Hangzhou,310023
  • Online:2023-06-25 Published:2023-07-12

摘要: 二维液压元件能充分利用二维活塞的面密封以及周向旋转配流等特点以获得更好的工作性能,但面临二维活塞与缸体配合微间隙中油液强剪切可能诱发空化的问题。为探究该处微间隙内油液的一维运动工况,利用自制的外筒旋转同心圆筒装置开展纯剪切流动实验研究,分别就不同转速、流场压力、油液上方空气占比、内筒外壁面配流槽结构以及微间隙厚度进行可视化研究。实验结果表明:流场压力与发生剪切空化的临界剪切应力成线性增大关系,压力越大油液空化所需剪切应力越大;若油液上方空间内留有空气,则上方空气含量越高对剪切空化的抑制作用越强;而二维活塞的配流槽结构一方面会减小油液的剪切扭矩,另一方面会改变纯剪切流场,从而抑制剪切空化的发生;微间隙厚度的减小将使发生剪切空化的临界剪切应力减小,从而降低剪切空化发生的难度。

关键词: 液压元件, 二维活塞, 微间隙, 剪切空化

Abstract:  Two-dimensional hydraulic components could benefit from the surface sealing and circumferential distribution of two-dimensional pistons, but they might face cavitation due to oil shear in the gap between the piston and cylinder body. In order to investigate the one-dimensional motions of the oil in the gap, a shear rheology device with a rotating outer cylinder was established to carry out visual studies of shearing flow, including the influences from various rotating speeds, fluid pressures, air ratios in the space above the shearing fluid field, inner cylinder outer wall surface with chute structure and micro-gap thickness. The experimental results demonstrate that the increase of flow field pressure linearly leads to larger critical shear stress, the more air there is in the space above the shearing fluid field, the stronger the effect of preventing shear cavitation, the two-dimensional pistons flow distribution groove structure will reduce the shear torque of the oil on the one hand, and change the pure shear flow field on the other hand, thus inhibiting the occurrence of shear cavitation, the decrease of gaps will decline critical shear stress, which makes the generation of the shearing cavitation ease.

Key words:  , hydraulic component, 2D piston, micro-gap, shear cavitation

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