Simulation and Experiments of Tension Changes of Steel Wire in Bending Wire Rope Strands

China Mechanical Engineering

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Simulation and Experiments of Tension Changes of Steel Wire in Bending Wire Rope Strands

LI Lun1，2;ZHAO Deyang1，2;LI Jishun1，2，3;XUE Yujun2;ZOU Shengyong3;MA Wei1，2;YANG Shaodong1，2

1.Henan Key Laboratory for Machinery Design and Transmission System，Henan University of Science and Technology，Luoyang，Henan，471003
2.School of Mechatronics Engineering，Henan University of Science and Technology，Luoyang，Henan，471003
3.State Key Laboratory of Mining Heavy Equipment（CITICHIC），Luoyang，Henan，471039

Online:2018-10-10 Published:2018-10-08
Supported by:
National Basic Research Program (973 Program) （No. 2014CB049401，2014CB049402）

弯曲钢丝绳股内钢丝张力变化仿真与实验

李伦1，2;赵德阳1，2;李济顺1，2，3;薛玉君2;邹声勇3;马伟1，2;杨少东1，2

1.河南科技大学河南省机械设计及传动系统重点实验室，洛阳，471003
2.河南科技大学机电工程学院，洛阳，471003
3.矿山重型装备国家重点实验室（中信重工机械股份有限公司），洛阳，471039

基金资助:
国家重点基础研究发展计划（973计划）资助项目（2014CB049401，2014CB049402）
National Basic Research Program (973 Program) （No. 2014CB049401，2014CB049402）

Abstract

Abstract: 1+6 type wire rope was used as the research object， the finite element method was used to simulate and analyze. The laws of the each wire tension in the rope strands changing with the ratios of the wire rope-sheave contact arc lengths to the wire rope lay lengths were obtained， and the simulation results were verified by experiments. The results of simulation and experiments were analyzed by grey relational analysis， and the periodic laws of the tension changes of steel wires were expounded. The results show that the bending tension differences of steel wires in the rope strands are larger when the wire rope-sheave contact arc lengths are equal to an odd multiple of half of the wire rope lay lengths. When the wire rope-sheave contact arc lengths are equal to an even multiple of half of the wire rope lay lengths， the bending tension differences of steel wires in the rope strands are smaller.

Key words: wire rope, tension, finite element simulation, grey relational analysis

摘要： 以1+6型钢丝绳为研究对象，应用有限元方法进行仿真分析，得到绳股内各丝张力随钢丝绳-天轮接触弧长与钢丝绳捻距比值的变化规律，并通过实验对仿真结果进行验证。运用灰色关联度分析法对仿真结果和实验结果进行对比分析，阐述了钢丝张力变化的周期性规律。研究结果表明：当钢丝绳-天轮接触弧长等于钢丝绳捻距一半的奇数倍时，绳股内钢丝弯曲张力差值较大；当钢丝绳-天轮接触弧长等于钢丝绳捻距一半的偶数倍时，绳股内钢丝弯曲张力差值较小。

关键词: 钢丝绳, 张力, 有限元仿真, 灰色关联度分析法

CLC Number:

TD532

LI Lun1，2;ZHAO Deyang1，2;LI Jishun1，2，3;XUE Yujun2;ZOU Shengyong3;MA Wei1，2;YANG Shaodong1，2. Simulation and Experiments of Tension Changes of Steel Wire in Bending Wire Rope Strands[J]. China Mechanical Engineering.

李伦1，2;赵德阳1，2;李济顺1，2，3;薛玉君2;邹声勇3;马伟1，2;杨少东1，2. 弯曲钢丝绳股内钢丝张力变化仿真与实验[J]. 中国机械工程.

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Simulation and Experiments of Tension Changes of Steel Wire in Bending Wire Rope Strands

弯曲钢丝绳股内钢丝张力变化仿真与实验

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