Green Scheduling Optimization Method of Special Vehicle Body-in-White Prototype Shops Considering Equipment Preventive Maintenance

doi:10.3969/j.issn.1004-132X.2023.15.008

Abstract

Abstract: A typical multi-objective flexible job-shop green scheduling model was established， and the makespan， total energy consumption of equipment and total smoke emission were taken into consideration. And an improved artificial bee colony algorithm was designed to solve this model. Firstly， according to the characteristics of periodic power attenuation of laser equipment， a preventive maintenance strategy that could distinguish laser equipment from ordinary mechanical equipment was proposed to reduce the makespan and the frequency of equipment failure. Then， a mutation method was designed based on equipment allocation and power selection， which could improve the local search ability of the algorithm. A selection method was introduced based on crowded distance in the follow bee search stage for population regeneration to obtain high-quality individuals. Finally， the comparison experiments were carried out based on the expanded common benchmark. Meanwhile， the effectiveness and feasibility of the model and algorithm were verified through the production case of a special vehicle body-in-white prototype workshop in an automotive equipment manufacturing enterprise.

Key words: flexible job shop, green scheduling, equipment preventive maintenance, laser processing

摘要： 综合考虑最长完工时间、设备总能耗以及总烟尘排放，构建了典型柔性作业车间多目标绿色调度优化模型，并设计了一种改进人工蜂群算法对其进行求解。首先，根据激光设备功率会发生周期性衰减的特点，提出了一种区分激光设备和普通机械设备的预维护策略，以减小最长完工时间并降低设备故障发生频率。其次，设计了一种基于设备分配和功率选择的变异方式以增强算法局部搜索能力，并在跟随蜂阶段引入基于拥挤距离的选择方法进行种群更新以获得优质个体。最后，扩展现有通用测试集并开展对比实验，同时以某汽车装备制造企业的特种车辆白车身试制车间为实例，进一步验证了模型与算法的有效性和可行性。

关键词: 柔性作业车间, 绿色调度, 设备预维护, 激光加工

CLC Number:

TH186
TP18

LI Xixing, ZHOU Wenlong, TANG Hongtao, WU Rui, . Green Scheduling Optimization Method of Special Vehicle Body-in-White Prototype Shops Considering Equipment Preventive Maintenance[J]. China Mechanical Engineering, 2023, 34(15): 1832-1847.

李西兴, 周文龙, 唐红涛, 吴锐, . 考虑设备预维护的特种车辆白车身试制车间绿色调度优化方法[J]. 中国机械工程, 2023, 34(15): 1832-1847.

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