#br#
Analysis of Autofrettaged Residual Stress of Shrink-fit Two-layer Thick-wall Cylinders

Abstract

Abstract:

Based on ANSYS platform, APDL language of ANSYS was used to model parametric contact of two-layer thick-wall cylinders. Consideration of shrinkage residual stress, analytical solutions of autofrettaged residual stress of shrink-fit two-layer thick-wall cylinders was firstly given based on ideal elastic-plastic material mechanics model and Mises yield criterion. Comparison of the finite element analysis data with analytical solutions shows they are the same in yield zone, but are a little different in the elastic zone. Comparing with existing analytical solutions, the finite element model simulation results and analytical solution of the residual stress of the two-layer cylinders herein have higher precision for considering the effects of shrinkage stress on autofrettaged processing. 

Key words: two-layer thick-wall cylinder, shrink-fit, autofrettage, contact analysis, residual stress

摘要：

基于ANSYS平台,使用APDL语言开发了双层缩套厚壁筒自增强残余应力求解参数化有限元接触模型。考虑缩套预应力的影响,基于理想弹塑性材料模型和Mises屈服准则,推导出了双层缩套厚壁筒自增强残余应力解析解,并将其有限元分析值和解析解进行了比较,有限元分析值与解析解在屈服区结果一致,而在弹性区略有差别,与已有的解析解相比,由于考虑了缩套初始预应力对自增强处理过程应力状态的影响,其残余应力有限元模型的仿真结果和解析解都具有更高的精度。


关键词: 双层厚壁筒, 缩套, 自增强, 接触分析, 残余应力

CLC Number:

TH49

YUAN Ge-Xia-1, LIU Hong-Zhao-2, DIAO Ying-Xiang-1, WEI Hong-Bei-1. #br# Analysis of Autofrettaged Residual Stress of Shrink-fit Two-layer Thick-wall Cylinders[J]. China Mechanical Engineering, 2012, 23(11): 1364-1368.

袁格侠1, 刘宏昭2, 赵迎祥1, 魏宏波1. 双层缩套厚壁筒自增强残余应力分析[J]. 中国机械工程, 2012, 23(11): 1364-1368.

References

[1]Yuan Gexia, Liu Hongzhao,Wang Zhongmin. Opti- mum Design for Shrink-fit Multi-layer Vessels under Ultrahigh Pressure Using Different Materials [J]. Chinese Journal of Mechanical Engineering, 2010,23(5) :582-589.
[2]Jahed H, Farshi B, Karimi M. Optimum Autofret- tage and Shrink- fit Combination in Multi- layer Cylinders[J]. ASME J. Pressure Vessel Technolo- gy, 2006,128(5) :196-200.
[3]Majzoobi G H, Farrahi G H, Pipelzadeh M K, et al. Experimental and Finite Element Prediction of Bursting Pressure in Compound Cylinders [J]. International Journal of Pressure Vessels and Pip- ing,2004, 81: 889-896.
[4]Hanlon P C (EDT). Compressor Handbook [ M]. New York : McGraw- hill Professional Pub, 2001.
[5]邵国华,魏兆灿等编.超高压容器[M],2002:237.
[6]傅卫国[1],吴光华[2].热套圆筒最佳过盈量和自增强压力简捷计算[J].化工装备技术,1993,14(4):22-25.
[7]李敬安.水炮的多层自增强高压腔筒的优化设计方法.中国矿业学院学报,1986,.
[8]Parker A P. Bauschinger Effect Design Procedures for Compound Tubes Containing an Autofrettaged Layer[J]. ASME J. Pressure Vessel Technology, 2001,123(2):203-206.
[9]才鸿年等著.火炮身管自紧技术[M],1997:407.
[10]Parker A P, Kendall D P. Residual Stresses and Lifetimes of Tubes Subjected to Shrink Fit prior to Autofrettage[J]. ASME J. Pressure Vessel Tech- nology, 2003,125 (3) : 282-286.
[11]Lee Eunyup,Lee Youngshin, Yang Quiming,et al. Autofrettage Process Analysis of a Compound Cylinder Based on the Elastic- perfectly Plastic and Strain Hardening Stress-strain Curve[J]. Journal of Mechanical Science and Technology, 2009,23: 3153-3160.
[12]袁格侠[1,2],刘宏昭[1],范彩霞[1,3],王娟平[2],王胜[1].自增强超高压容器残余应力分析[J].中国机械工程,2011,22(5):536-540.

[1]	Hengyi LEI, Xuesong DU, Zilong JIANG, Caichao ZHU. New Parallel Compound Movable Tooth Transmission Principle and Its Meshing Characteristics [J]. China Mechanical Engineering, 2025, 36(11): 2517-2524.
[2]	Jiyuan HAN, Jiahao ZHANG, Yong ZHAN, Hongyi ZHANG, Dongyue QU. Prediction of Residual Stress in Boring Main Bearing Holes of Marine Diesel Engine Bodies [J]. China Mechanical Engineering, 2025, 36(08): 1883-1892.
[3]	NIU Yanzhao1, LIU Hongwei1, SONG Yali2, ZHU Xianglong1, HUANG Jiamei2, KANG Renke1. Optimization and Experimental Study of Bolt Retreat Groove Rolling Wheels Based on Finite Element Simulation [J]. China Mechanical Engineering, 2025, 36(06): 1214-1221.
[4]	ZHOU Jinhua1, 2, QI Qi1, 2, REN Junxue1, 2, ZHAN Mei1, 2. Inverse Solution for TC4 Residual Stress Gradient Distribution in Four-axis Milling with Tapered Ball-end Cutters [J]. China Mechanical Engineering, 2025, 36(04): 770-779.
[5]	WANG Qin1, HE Di1, XUE Jianhua2, PENG Jin3, FAN Zijie1. Optimal Design of Face-hobbed Hypoid Gear Meshing Efficiency in Drive Axles [J]. China Mechanical Engineering, 2024, 35(11): 1920-1927，1937.
[6]	TIAN Tao1, 3, LI Wenhui2, 3, 4, WEN Xuejie1, 3, LI Xiuhong1, 3, YANG Shengqiang1, 3. DEM-FEM Coupled Simulation and Experimental Study of Residual Stresses in Horizontal Vibratory Finishing Processes [J]. China Mechanical Engineering, 2024, 35(09): 1667-1676.
[7]	DONG Zhibo1, LI Chengkun1, WANG Chengcheng1, HAN Fang1, ZHANG Zhihang1, TENG Junfei2, LYU Yanlong2. Study on Influence Rules of Residual Stress on Thermal Fatigue Life of GH3230 Laminate Welds [J]. China Mechanical Engineering, 2024, 35(06): 1097-1102.
[8]	ZHANG Jinyang, XU Weichun, WANG Xiaohan, JIANG Xiaohui, GAO Shan. Study on Influences of Milling Process Optimization on Residual Stress Distribution for Machining Nickel-based Superalloys [J]. China Mechanical Engineering, 2024, 35(04): 624-635.
[9]	LI Yanle, PAN Zhongtao, QI Xiaoxia, CUI Weiqiang, CHEN Jian, LI Fangyi. Effect of Heat Treatment on Temperature and Stress Distribution during Laser Cladding of 316L Steels [J]. China Mechanical Engineering, 2024, 35(04): 666-677.
[10]	XU Lixin, XIA Chen, YANG Bo. Analysis and Test on Dynamic Transmission Errors of RV Reducers under Load Conditions [J]. China Mechanical Engineering, 2023, 34(18): 2143-2152.
[11]	HAN Rui, LI Xiuhong, WANG Jiaming, LI Wenhui, CHENG Siyuan, YANG Shengqiang, . Influences of Horizontal Forced Vibration Finishing on Surface Integrity Parameters of TC4 Titanium Alloys [J]. China Mechanical Engineering, 2023, 34(17): 2037-2047.
[12]	LUO Wenze, CHENG Huimei, LIU Hongyan, WANG Yifeng, YE Yanhong, DENG Dean. Numerical Simulation of Residual Stress and Welding Deformation for High Strength Steel Q960E Butt-welded Joints [J]. China Mechanical Engineering, 2023, 34(17): 2095-2105,2141.
[13]	WEI Bingyang, GU Dewan, WANG Yongqiang, YANG Jianjun, . Friction Power Loss Analysis and Efficiency Test of High Reduction Hypoid Gears [J]. China Mechanical Engineering, 2023, 34(13): 1525-1532.
[14]	WEI Bingyang, GU Dewan, CAO Xuemei, YANG Jianjun, . Differential Modification and Topological Structure Design of Complex Tooth Surfaces by Surface Synthesis Method [J]. China Mechanical Engineering, 2023, 34(11): 1261-1267，1279.
[15]	WANG Yongqiang, WEI Bingyang, XU Jiake, YANG Jianjun. Multi Tooth Meshing Characteristics and Load Bearing Contact Analysis Method of Cycloidal-pin Wheels [J]. China Mechanical Engineering, 2023, 34(10): 1151-1158.

#br# Analysis of Autofrettaged Residual Stress of Shrink-fit Two-layer Thick-wall Cylinders

双层缩套厚壁筒自增强残余应力分析

PDF

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics