中国机械工程 ›› 2024, Vol. 35 ›› Issue (08): 1331-1347.DOI: 10.3969/j.issn.1004-132X.2024.08.001

• 机械基础工程 • 上一篇    下一篇

弧形金刚石砂轮机械修整研究进展

陈冰1;卿光烨1;郭烨1;邓朝晖2   

  1. 1.湖南科技大学机电工程学院难加工材料高效精密加工湖南省重点实验室,湘潭,411201
    2.华侨大学制造工程研究院,厦门,361021

  • 出版日期:2024-08-25 发布日期:2024-09-14
  • 作者简介:陈冰,男,1986年生,教授、博士研究生导师。研究方向为难加工材料的精密加工及其加工过程的在线监测技术。E-mail:chenbing@hnust.edu.cn。
  • 基金资助:
    国家自然科学基金(52175401); 湖南省学位与研究生教学改革研究项目(2022JGZD040); 湖南省研究生科研创新项目(QL20230244)

Research Progresses of Mechanical Dressing for Arc Diamond Grinding Wheels

CHEN Bing1;QING Guangye1;GUO Ye1;DENG Zhaohui2   

  1. 1.Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult-to-Cut Material,School of Mechanical Engineering,Hunan University of Science and Technology,Xiangtan,Hunan,411201
    2.Institute of Manufacturing Engineering,Huaqiao University,Xiamen,Fujian,361021

  • Online:2024-08-25 Published:2024-09-14

摘要: 弧形金刚石砂轮因特有的弧形轮廓,常用于陶瓷、光学玻璃、硬质合金等难加工材料光学元件的精密超精密磨削加工。然而,在光学元件磨削加工过程中,由于砂轮与工件表面间的相互作用,砂轮表面受到挤压破坏,长时间磨削后会产生砂轮堵塞、砂轮磨损、砂轮尺寸和形状精度下降等问题,进而降低了磨削后光学元件的表面粗糙度、面形精度和损伤厚度等。修整弧形金刚石砂轮是解决上述问题的有效途径之一,机械修整因具有修整效率高、便于实现等特点,仍是弧形金刚石砂轮在位修整的主要应用方法。对弧形金刚石砂轮的机械修整方法进行了综述,探究了不同修整方法的修整机理与特点,分析了修整效果的评价方法,并对弧形金刚石砂轮机械修整的发展方向进行了展望。

关键词: 精密超精密磨削加工, 弧形金刚石砂轮, 机械修整, 修整评价方法

Abstract: The arc diamond grinding wheels had unique arc profile and commonly used for precision and ultra-precision grinding of optical components made from difficult-to-cut materials such as ceramics, optical glass, and cemented carbide. However, during the grinding process of optical elements, the interaction between the grinding wheel and the workpiece surface caused the abrasive grains on the grinding wheel to be squeezed and damaged. Then, this led to issues such as grinding wheel blockage, wear, reduction in size and shape accuracy, ultimately affecting the surface roughness, shape accuracy, and damage thickness of the optical elements after grinding. To address these problems, dressing the arc-shaped diamond grinding wheel was an effective solution. Among the various dressing methods, mechanical dressing remained the primary approach in production due to the high dressing efficiency and ease of implementation. This paper provided a comprehensive review of the mechanical dressing methods for arc diamond grinding wheels. The truing mechanism and characteristics of different methods were explored, the evaluation method for truing effectiveness was analyzed, and a future outlook for the mechanical truing of arc diamond grinding wheels was presented.

Key words: precision ultra-precision grinding, arc diamond grinding wheel, mechanical dressing, dressing evaluation method

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