中国机械工程 ›› 2024, Vol. 35 ›› Issue (07): 1188-1193,1204.DOI: 10.3969/j.issn.1004-132X.2024.07.006

• 机械基础工程 • 上一篇    下一篇

钨极高压微电弧温度模型的建立与验证

李瑞君;赵亮;姚攀;王勇俊;杨晓婷;夏果;程真英   

  1. 合肥工业大学仪器科学与光电工程学院,合肥,230009

  • 出版日期:2024-07-25 发布日期:2024-08-13
  • 作者简介:李瑞君, 男, 1976年生,教授、博士研究生导师。研究方向为微纳测量技术与系统、光电检测技术与系统及精密控制技术与系统。E-mail:rj-li@hfut.edu.cn.
  • 基金资助:
    国家自然科学基金(52075143)

Temperature Modeling and Verification of High-voltage Micro-arc with a Tungsten Electrode

LI Ruijun;ZHAO Liang;YAO Pan;WANG Yongjun;YANG Xiaoting;XIA Guo;CHENG Zhenyin   

  1. School of Instrument Science and Optoelectronic Engineering,Hefei University of Technology,
    Hefei,230009

  • Online:2024-07-25 Published:2024-08-13

摘要: 为提高一体式微球形钨探针的制备成功率,对制备过程中高压微电弧进行了研究。建立了钨极高压微电弧的多物理场耦合仿真模型以计算电极间距在0.5~2.0 mm、电压在1~12 kV时的电弧温度分布;然后对仿真结果进行最小二乘拟合,进而得到了电弧温度与放电参数之间的数学模型;最后,基于Boltzmann作图法搭建了光谱测温系统,并对数学模型进行了验证。研究结果表明:电弧呈椭球形分布,近阳极区存在高温屏障,阳极温度远低于阴极温度;电弧温度与电压、电极间距之间均为类抛物线性关系;模型计算结果与实验结果的平均相对误差为3.3%。该模型可用于计算电弧温度,从而实现钨探针的可控制备。

关键词: 电弧温度, 磁流体动力学, Boltzmann作图法, 微球形钨探针

Abstract: In order to improve the success rate of the preparation of monolithic micro tungsten ball tips, the high-voltage micro-arc was studied during the preparation processes. A multi-physics field coupled simulation model of tungsten-pole high-voltage micro-arc was established to calculate the arc temperature distribution at electrode spacing of 0.5~2.0 mm and voltage of 1~12 kV. The simulation results were then subjected to least-squares fitting, and a mathematical model between the arc temperature and the discharge parameters was obtained. Finally, the mathematical model was validated by building a spectral temperature measurement system based on the Boltzmann graphing method. The results show that the arc is elliptically distributed, and there is a high temperature barrier in the near-anode region, and the anode temperature is much lower than that of the cathode temperature. The arc temperature has a parabolic relationship with the voltage and electrode spacing. The average relative error between the model calculation results and the experimental results is as 3.3%. The model may be used to calculate the arc temperature for controlled preparation of the tungsten ball tips. 

Key words: arc temperature, magnetogas dynamics, Boltzmann graphing method, micro tungsten ball tip

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