中国机械工程

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[表面强化及损伤机理]一种高鲁棒性的钢轨表面缺陷检测算法

彭方进   

  1. 中铁第四勘察设计院集团有限公司,武汉,430063
  • 出版日期:2019-02-10 发布日期:2019-02-18
  • 基金资助:
    国家重点研发计划资助项目(2017YFB1201202)

A Robust Rail Surface Defect Detection Algorithm

PENG Fangjin   

  1. China Railway Siyuan Survey and Design Group Co.,Ltd.,Wuhan,430063
  • Online:2019-02-10 Published:2019-02-18

摘要: 利用机器视觉技术检测钢轨表面缺陷时,存在背景光照复杂、车载检测设备与钢轨相对位置发生变化等情况,严重影响了缺陷检测的准确率,为此,提出基于灰度标准差与投影积分的钢轨表面区域定位算法和基于多尺度灰度对比度的增强算法。定位算法利用灰度标准差排除复杂背景的干扰,通过投影积分获取精确的钢轨表面区域;综合不同尺度空间的灰度对比度,将钢轨表面区域图像转化为灰度对比图,实现钢轨表面缺陷的增强;采用迭代阈值分割法提取钢轨表面的缺陷。实验结果表明:提出的钢轨表面缺陷检测算法在几种不同拍摄条件下漏检率均低于6%,准确率均高于93%,用于高速有砟轨道无缝钢轨表面缺陷检测时具有较高的鲁棒性。

关键词: 钢轨表面缺陷, 灰度标准差, 多尺度灰度对比图, 鲁棒性

Abstract: When machine vision technology was used to detect the surface defects of rails, the background lighting was complex, the relative position of the on-board detection equipment and the rail changes, etc., which seriously affected the defect detection accuracy. Therefore, a rail surface area localization algorithm was proposed based on gray standard deviation and projection integration, and an enhancement algorithm was also presented based on multi-scale gray-scale contrasts. The gray standard deviation was used to eliminate the interferences of complex backgrounds, and the precise positions of the orbital surfaces was obtained through the projection integral, then, the gray-scale contrasts in different scale spaces were obtained to convert the rail surface areas into a gray contrast maps for defect enhancements, finally, iterative threshold segmentation method was used to extract rail surface defects. Experiments show that, under several different shooting conditions, the missing detection rate of the rail surface defect detection algorithm proposed is less than 6%, and the accuracy rate is more than 93%. This algorithm has high robustness for the detection of surface defects on seamless rails in high-speed ballast tracks.

Key words: rail surface defect, gray standard deviation, multi-scale grayscale contrast diagram, robustness

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