中国机械工程

• 机械基础工程 • 上一篇    下一篇

机械密封端面形貌的三维重建及其表征

张浩;孙见君;马晨波;涂桥安   

  1. 南京林业大学机械电子工程学院,南京,210037
  • 出版日期:2017-06-10 发布日期:2017-06-13
  • 基金资助:
    国家自然科学基金资助项目(51375245,51505230);
    江苏省自然科学基金资助项目(BK20130976)

3D Reconstruction and Characterization for Surface Topography of Mechanical Seals

ZHANG Hao;SUN Jianjun;MA Chenbo;TU Qiaoan   

  1. School of Mechanical and Electrical Engineering,Nanjing Forestry University,Nanjing,210037
  • Online:2017-06-10 Published:2017-06-13

摘要: 为了准确方便地描述机械密封端面的三维形貌及泄漏通道,基于密封环端面断层扫描二维图像,研究开发了机械密封端面形貌三维重建程序;提出了机械密封端面形貌的表征参数,并建立了基于体素的密封端面计盒维数和孔隙率算法。研究结果表明:基于断层图像的密封端面三维重建形貌能有效地反映密封端面的三维计盒维数和孔隙率等参数;层与层之间的面孔隙率具有一定的变化规律,在体孔隙率不变的情况下,改变各断层面孔隙率的分布,可以控制动静环密封端面间泄漏通道的形成及泄漏通道的大小;当采样层数较少时,采样层数对计算结果影响较大,在采样层数达到一定数值后,采样层数对计算精度的影响越来越小。

关键词: 机械密封, 表面形貌, 三维重建, 分形, 孔隙率

Abstract: In order to characterize the surface 3D topography and leakage path of mechanical seal end faces accurately and conveniently, a 3D reconstruction program for surface topography of mechanical seal end faces was developed and studied based on 2D sectional images. A new characterization parameter for surface topography of mechanical seal end faces was proposed and based on voxel an algorithm was established to calculate the fractal dimensions and the porosity. The results show that it is effective to reflect the 3D box-counting dimension, porosity and other parameters of surface topography of mechanical seal end faces with 3D reconstruction based on sectional images. The surface porosity of different layers has a law of change, so when the volume porosity is constant, the formation and the scale of leakage path of mechanical seal end faces will be dominated by the change of surface porosity distribution on different sectional images. The sampling number of layers have a great influence on the calculating results when it is fewer, however, the influence becomes smaller as the number reaches a certain value.

Key words: mechanical seal, surface topography, 3D reconstruction, fractal, porosity

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