中国机械工程 ›› 2015, Vol. 26 ›› Issue (2): 147-151.

• 机械基础工程 • 上一篇    下一篇

表面粗糙度对三维应力集中系数及疲劳寿命的影响

廖智奇;吴运新;袁海洋   

  1. 中南大学高性能复杂制造国家重点实验室,长沙,410083
  • 出版日期:2015-01-25 发布日期:2015-01-23
  • 基金资助:
    国家重点基础研究发展计划(973计划)资助项目(2010CB731703)

Influences of Surface Roughness on Three Dimensional Stress Concentration Factor and Fatigue Life

Liao  Zhiqi;Wu  Yunxin;Yuan Haiyang   

  1. State Key Laboratory for High Performance Complex Manufacturing,Central South University,Changsha,410083
  • Online:2015-01-25 Published:2015-01-23
  • Supported by:
    National Program on Key Basic Research Project (973 Program)( No. 2010CB731703)

摘要:

利用半椭圆微缺口表征表面粗糙度,建立了平板表面形貌的三维有限元模型,总结了微缺口参数对表面应力集中系数的影响规律。建立了表面应力集中系数与表面粗糙度之间的经验公式,预测了不同表面粗糙度下平板的疲劳寿命。研究结果表明:应力集中系数与表面粗糙度成正相关关系;当缺口数大于10时,应力集中系数随缺口数的增加而恒定;当间宽比大于5时,多缺口已经失去缓和应力集中的作用;疲劳寿命随着表面粗糙度的增加而缩短。

关键词: 表面粗糙度, 半椭圆微缺口, 应力集中系数, 疲劳寿命

Abstract:

According to building three dimensional finite element model of plate surface topography, whose surface roughness were represented as the semi-ellipse micro-notches, the influences of micro-notch parameters on surface stress concentration factors were summed up. Empirical equation that related surface roughness to surface stress concentration factors of plate was established and predicted the fatigue life of the plate under different surface roughnesses. Research results show that:it is positive between stress concentration factor and surface roughness; when the number of notch is over 10, stress concentration factor is constant with the increase of the number of notch; when the ratio is over 5, multi-notches have been out of action to lessen the stress concentration; when surface roughness increases, the fatigue life decreases.

Key words: surface roughness, semi-ellipse micro-notch, stress concentration factor, fatigue life

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