中国机械工程 ›› 2013, Vol. 24 ›› Issue (18): 2515-2518,2523.

• 机械基础工程 • 上一篇    下一篇

变性法粗铣弧齿锥齿轮小轮铣削力模型

贾新杰1;邓效忠2;王斌2   

  1. 1.西北工业大学,西安,710072
    2.河南科技大学,洛阳,471003
  • 出版日期:2013-09-25 发布日期:2013-09-30
  • 基金资助:
    国家自然科学基金资助项目(51075121)
    National Natural Science Foundation of China(No. 51075121)

Rough Milling Force Model of Spiral Bevel Gear Using Modified-roll Method

Jia Xinjie1;Deng Xiaozhong2;Wang Bin2   

  1. 1.Northwestern Polytechnical University,Xi'an,710072
    2.Henan University of Science and Technology,Luoyang,Henan,471003
  • Online:2013-09-25 Published:2013-09-30
  • Supported by:
    National Natural Science Foundation of China(No. 51075121)

摘要:

基于四轴数控铣齿机变性法加工弧齿锥齿轮小轮的几何原理和机床运动学原理,推导了粗铣小轮过程中切削层瞬时切削面积的计算公式。采用传统切削力模型,建立了变性法加工弧齿锥齿轮小轮的铣削力模型,编写了铣削力仿真程序,并设计了验证方案。结果表明:采用不同切削用量时,考虑了传动效率的主电机切削功率计算结果与主电机变频器输出功率测量结果幅值基本在同一区间范围内,时间间隔一致,从而间接证明铣削力模型的有效性。

关键词: 弧齿锥齿轮, 变性法, 粗铣, 铣削力模型

Abstract:

Based on the modified-roll method geometry theory and 4-axis
 CNC machine kinematics principles,the instantaneous cutting area formulas of
the spiral bevel pinion rough milling were deduced.According to the traditional milling
force model,the spiral bevel pinion rough milling force model based on the modified-roll
method were presented,the milling force simulation programs were composed and the
experimental schemes were designed.The experimental results show that the amplitude
of the main motor cutting power and the transducer output power are almost in the same
interval and the time intervals are the same.And the rough milling force model herein can guarantee a certain precision.

Key words: spiral bevel gear, modified-roll method, rough milling, milling force model

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