中国机械工程 ›› 2013, Vol. 24 ›› Issue (11): 1447-1452,1458.

• 机械基础工程 • 上一篇    下一篇

基于Kriging插值和回归响应面法的冲压成形参数的优化及对比分析

卿启湘;陈哲吾;刘杰;谢宇明   

  1. 湖南大学汽车车身先进制造技术国家重点实验室,长沙,410082
  • 出版日期:2013-06-10 发布日期:2013-06-04
  • 基金资助:
    国家科技支撑计划资助项目(2012BAH09B02)
    The National Key Technology R&D Program(No. 2012BAH09B02)

Study on Comparison and Optimization of Sheet Forming Parameters Using Kriging Interpolation and Regression Response Surface Metamodeling Techniques

Qing Qixiang;Chen Zhewu;Liu Jie;Xie Yuming   

  1. State Key Laboratory of Advanced Design and Manufacture for Vehicle Body, Hunan University,Changsha,410082
  • Online:2013-06-10 Published:2013-06-04
  • Supported by:
    The National Key Technology R&D Program(No. 2012BAH09B02)

摘要:


首先采用拉丁方试验设计方法进行样本数据设计,同时,为了提高计算效率,将基于Kriging插值和响应面近似模型引入板料成形优化设计的复杂系统中,并基于初始化变量进行优化,采用Kriging插值和响应面近似方法对样本点和优化过程中形成的优化点重新进行响应面构造,以确定优化范围内新的初始值并将约束减小到一定范围;随后采用遗传优化算法对更新的设计变量初始值和约束范围进行优化。如此循环,直至得到最优解。计算结果表明,在汽车覆盖件行李箱盖的压边力、拉延筋阻力最优设置以及避免出现拉裂、起皱现象方面,Kriging插值近似建模技术优于多项式回归响应曲面近似建模技术,其预测精度高,自由度高,建模效率高。

关键词: Kriging插值, 多项式回归响应曲面法, 拉丁方试验设计, 冲压成形, 优化设计

Abstract:

A sample data design was carried out by adopting Latin square experimental design method, moreover, in order to improve computing efficiency, Kriging surrogate model and polynomial regression response surface methodology were introduced into the complex system of optimization design of automotive panel sheet forming, and was employed for producing coarsen response surface. And then, the Kriging interpolation method was used for constructing the better robust surface to decide the better initial values of design variables and reduce constraints in considerable range. Finally, genetic algorithm was applied for finding the best optimization of the initial values of the design variables and the range of constraints updated. The optimization results show that is able to quantify the warpage of sheet metal forming and crack in the trends and characteristics accurately, the comparison between sequential linear programming and Kriging-based optimization method is done, and Kriging model has better predict ability than the polynomial regression model based on the classic fractional factor design, with the accuracy of the interest region and the points with larger predicted uncertainty for the accuracy and efficiency of the global approximation.

Key words: Kriging interpolation, polynomial regression response surface methodology, Latin square experimental design, sheet forming, optimization design

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