数控双端面磨床送料圆盘转速预测算法的研究

中国机械工程 ›› 2013, Vol. 24 ›› Issue (10): 1315-1319.

数控双端面磨床送料圆盘转速预测算法的研究

王洪1,2;戴瑜兴1,3;许君1,4;许世雄4

1.湖南大学,长沙,410082
2.湖南师范大学,长沙,410081
3.温州大学,温州,325035
4.宇环数控机床股份有限公司,长沙,410323

出版日期:2013-05-25 发布日期:2013-05-28
基金资助:
国家科技支撑计划资助项目(2007BAF29B02-3)；湖南省自然科学基金资助项目（13JJ3056）；湖南省科技计划资助项目(2011GK3181)
The National Key Technology R&D Program（No. 2007BAF29B02-3）;

Hunan Provincial Natural Science Foundation of China（No. 13JJ3056）;
Hunan Provincial Science and Technology program ( No. 2011GK3181)

Prediction Algorithm for Rotational Speed of Workpiece's Revolving Shaft with Numerical Control Double Surface Grinder

Wang Hong1，2;Dai Yuxing1，3;Xu Jun1，4;Xu Shixiong4

1.Hunan University,Changsha,410082
2.Hunan Normal University,Changsha,410081
3.Wenzhou University,Wenzhou,Zhejiang,325035
4.Hunan Yuhuan Tongxin CNC Machine Tool Co., Ltd.,Changsha,410323

Online:2013-05-25 Published:2013-05-28
Supported by:

The National Key Technology R&D Program（No. 2007BAF29B02-3）;

Hunan Provincial Natural Science Foundation of China（No. 13JJ3056）;
Hunan Provincial Science and Technology program ( No. 2011GK3181)

摘要/Abstract

摘要：

针对传统双端面磨床恒转速磨削存在加工精度不高的缺点，提出了一种送料圆盘转速预测方法。首先根据恒磨除率原理和上下砂轮与送料圆盘的几何关系，建立了双端面磨削的数学模型;提出了送料圆盘变速控制方法，给出了每旋转一个角度后工件的磨削厚度和送料圆盘速度计算公式,根据工件磨削余量与光磨条件,计算了上砂轮的倾斜角调整值。将上述算法移植到力士乐MTX数控系统中,采用YTDM 580CNC/CBN数控立式双端面磨床对活塞环进行了磨削实验,经仪器检测,产品尺寸误差在2μm以内，表面粗糙度小于0.2μm。

关键词: 双端面磨削, 恒磨除率, 转速预测, 变速磨削

Abstract:

The grinding precision of double surface grinder is low with conventional method of constant rotation speed, and a predictive method was
presented for the speed of the grinder's carrying workpiece disk herein.The mathematical model of the bi-planar grinding was established according to the grinding principle of constant removal rate and the geometrical relationship of grinding wheel and carrying workpiece disk,and the varying speed control method and its formula of the disk were proposed.The grinding wheel's tool orthogonal rake was adjusted by calculating the position marginal differential value on horizontal direction and vertical direction of the upper grinding wheel and the lower grinding wheel. The experimental results of packing ring's grinding with the Rexroth MTX's
numerical control system(YTDM 580CNC/CBN) based on this proposed method show
that he error of workpiece is as≤1.5μm,its depth of parallelism is as ≤3μm,and its roughness of surface is as ≤0.2μm.

Key words: double surface grinding, constant removal rate of grinding, prediction of rotation speed, variable speed grinding

中图分类号:

TG580.64

王洪1, 2, 戴瑜兴1, 3, 许君1, 4, 许世雄4. 数控双端面磨床送料圆盘转速预测算法的研究[J]. 中国机械工程, 2013, 24(10): 1315-1319.

WANG Hong-1, 2, DAI Yu-Xin-1, 3, HU Jun-1, 4, HU Shi-Xiong-4. Prediction Algorithm for Rotational Speed of Workpiece's Revolving Shaft with Numerical Control Double Surface Grinder[J]. China Mechanical Engineering, 2013, 24(10): 1315-1319.