中国机械工程 ›› 2011, Vol. 22 ›› Issue (21): 2624-2627.

• 材料工程 • 上一篇    下一篇

喷射电解加工小孔的数值模拟与实验研究

张华1;徐家文2;赵建社2
  

  1. 1. 南通大学,南通,226019
    2.南京航空航天大学,南京,210016
  • 出版日期:2011-11-10 发布日期:2011-11-16
  • 基金资助:
    国家自然科学基金资助项目(50675103);航空科学基金资助项目(20080352008);江苏省高校自然科学基金资助项目(10KJB460006);南通市科技应用研究计划项目(K2010010) 
    National Natural Science Foundation of China(No. 50675103);
    Aviation Science Foundation of China(No. 20080352008);
    Jiangsu Provincial Natural Science Foundation of Higher Education of China(No. 10KJB460006)

Simulation and Experimental Research on Jet Electrolytic Drilling

Zhang Hua1;Xu Jiawen2;Zhao Jianshe2
  

  1. 1.Nantong University, Nantong,Jiangsu, 226019
    2.Nanjing University of Aeronautics and Astronautics, Nanjing, 210016
  • Online:2011-11-10 Published:2011-11-16
  • Supported by:
     
    National Natural Science Foundation of China(No. 50675103);
    Aviation Science Foundation of China(No. 20080352008);
    Jiangsu Provincial Natural Science Foundation of Higher Education of China(No. 10KJB460006)

摘要:

喷射电解是一种有别于传统电解加工的无成形阴极、无进给量的加工方法。针对该方法,基于电场理论,建立了二维数学模型,并进行了数值模拟与实验验证,同时通过工艺对比实验研究了喷射孔径、加工电压和电流方式对加工质量的影响。研究结果表明:在进液压力和加工间隙一定的条件下,喷嘴孔径越小,喷射电解加工小孔质量越高;其加工电压应在120V以上;与直流电源相比,使用脉冲电源能有效减小孔的锥度、提高加工精度。
 

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Abstract:

JED is a processing method without forming cathode or feed, which is different from the traditional ECM. Based on the theory of electric field, a two-dimensional mathematical model was established for JED. The model was validated by comparison of simulation and experimental results. The influence laws of machining quality with three important parameters were summarized by the comparative processes. Theses parameters included jet diameter, machining voltage and current. The results show that JED can obtain better hole quality with smaller nozzle under the same conditions of jet pressure and machining distance,the machining voltage should be higher than 120V, and the application of pulsed power supply in JED can improve the machining accuracy significantly compared with DC power. 

Key words: electrochemical machining(ECM), jet electrolytic drilling(JED), numerical simulation, machining quality

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