中国机械工程 ›› 2010, Vol. 21 ›› Issue (23): 2830-2835.

• 机械基础工程 • 上一篇    下一篇

三种离散单元建模方法仿真脆性材料切削的比较研究

叶勇1,2;徐西鹏1
  

  1. 1.华侨大学石材加工研究福建省重点实验室,泉州,362021
    2.重庆电子工程职业学院,重庆,401331
  • 出版日期:2010-12-10 发布日期:2010-12-15
  • 基金资助:
    国家自然科学基金资助项目(50825505)
    National Natural Science Foundation of China(No. 50825505)

Comparison of Three Methods for DEM Modeling of Brittle Materials Cutting Processes

Ye Yong1,2;Xu Xipeng1
  

  1. 1.Fujian Province Key Research Lab for Stone Machining, Huaqiao University, Quanzhou,Fujian, 362021
    2.Chongqing College of Electronic Engineering, Chongqing, 401331
  • Online:2010-12-10 Published:2010-12-15
  • Supported by:
    National Natural Science Foundation of China(No. 50825505)

摘要:

在传统离散单元法和刚性单元重叠(ORC)方法的基础上,提出了一种新的构建不规则颗粒形状的方法——改进ORC方法。用三种方法分别对Si3N4陶瓷进行了离散元建模和切削模拟分析,从加工后的材料表面质量、刀具前端切屑分布状态及主切削力大小三方面讨论了三种方法之间的关系,分析了改进ORC方法的先进性。在此基础上,对细晶类花岗石和粗晶类花岗石进行了不同参数下的弯曲和切削模拟实验,计算了弯曲强度和主切削力大小并进行了试验验证。试验结果与模拟结果表明:样本为均匀性较好的非连续性材料时,适宜用传统离散单元法进行建模;样本为细晶类花岗石时,适宜用传统离散单元法和改进ORC方法进行建模;样本为粗晶类花岗石时,只适合用改进ORC方法或ORC方法进行建模。

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Abstract:

A new method (improved ORC method) of constructing irregular particle shape was proposed based on traditional discrete element method and ORC method. Discrete element model of silicon nitride was modeled and cutting simulations was conducted by using above three methods. The relationships among the three methods were discussed from surface quality, distribution state of chips, values of the main cutting force. The advancements of improved ORC method were analyzed. A series of bending and cutting simulations of grain-refining granite and coarse-grained granite were carried out and verified under different parameters, and the values of the bending strength and the horizontal cutting force were calculated. The experimental and simulation results show that the traditional discrete element method is suitable for the modeling of homogeneous and discontinuous materials, the traditional element method and improved ORC method are suitable for the modeling of fine grain granite, whereas the modeling coarse grain granite has to be finished by the improved ORC and ORC methods. 

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