中国机械工程 ›› 2010, Vol. 21 ›› Issue (15): 1849-1854.

• 机械基础工程 • 上一篇    下一篇

切削过程中悬浮粉尘颗粒的空间分布特性研究

任凡;刘飞
  

  1. 重庆大学机械传动国家重点实验室, 重庆,400030
  • 出版日期:2010-08-10 发布日期:2010-09-19
  • 基金资助:
    国家自然科学基金资助项目(50775228)
    National Natural Science Foundation of China(No. 50775228)

Experimental Study on Characteristics of Spatial Distribution of Airborne Dust in Machining

Ren Fan;Liu Fei
  

  1. The State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing,400030
  • Online:2010-08-10 Published:2010-09-19
  • Supported by:
    National Natural Science Foundation of China(No. 50775228)

摘要:

在分析切削粉尘产生和扩散机理及其影响因素的基础上,提出使用粉尘浓度分布的相对指标来描述悬浮粉尘颗粒空间分布特性。通过对典型材料的车削实验,测得不同切削速度的机床附近若干空间点的粉尘浓度;对实验数据进行二维三次插值处理,获得直观的粉尘浓度分布等值线图;计算了不同方向间和同方向不同距离处粉尘浓度的变异系数。通过数值分析发现,在低速切削时粉尘浓度分布具有明显方向性和浓度梯度,而在高速切削时粉尘浓度分布在各方向上相对均匀,且浓度梯度小。上述研究结果可为粉尘空间的粉尘控制提供参考。 

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Abstract:

After analyzing the mechanism and influence factors of generation and dispersion of the machining dust, the present work proposed to use relative indexes to describe the characteristics of spatial distribution of the dust. Experiments were designed and conducted to measure the dust concentrations at several different spatial spots during machining processes at different cutting speeds near the machine tool. The intuitive contour lines of the concentrations were acquired through the data processing by cubic interpolation. And the CV(coefficient of variation) for the data at different direction or at the individual direction but different distance away from the cutting spot were calculated. The numerical analysis shows that the spatial concentration distribution of the dust has obvious directivity and gradient when the cutting speeds are low, while the dust concentration is relatively homogeneous at all the direction and the gradient is small when the cutting speeds are high. This finding will be used as a reference for the dust controlling. 

Key words: green manufacturing, airborne dust;spatial distribution, dry machining

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