基于表面质量需求的机械零件再制造毛坯预处理工艺优化方法

中国机械工程

基于表面质量需求的机械零件再制造毛坯预处理工艺优化方法

柯庆镝1;田常俊1;李杰1;李柏青2;翟正树2;詹伟1

1.合肥工业大学机械工程学院，合肥，230009
2.安徽瑞赛克再生资源技术股份有限公司，芜湖，241000

出版日期:2018-12-06 发布日期:2018-12-06
基金资助:
国家自然科学基金资助项目（51505119）
National Natural Science Foundation of China （No. 51505119）

Process Optimization Method of Core Pre-treatment for Mechanical Parts Based on Surface Quality Requirements in Remanufacturing

KE Qingdi1;TIAN Changjun1;LI Jie1;LI Baiqing2;ZHAI Zhengshu2;ZHAN Wei1

1.School of Mechanical Engineering, Hefei University of Technology,Hefei,230009
2.Anhui Recycle Renewable Resources Technology Co.,Ltd.,Wuhu,Anhui,241000

Online:2018-12-06 Published:2018-12-06
Supported by:
National Natural Science Foundation of China （No. 51505119）

摘要/Abstract

摘要： 针对目前再制造预处理工艺不能有效地与检测、修复等后续工艺相匹配的问题，通过调研现有再制造毛坯污染物及相应预处理工艺，构建了基于表面质量需求的再制造毛坯预处理工艺能力函数。同时考虑再制造预处理工艺中的能量消耗过程，构建了再制造预处理工艺模型，提出一种基于表面质量需求的再制造毛坯预处理工艺优化方法。以某款变速箱壳体类零件为研究对象，基于Box-behnken实验数据，构建了超声波清洗预处理工艺优化模型，并提出了不同表面质量需求下的优化工艺方案，验证了所提模型及方法的可行性与有效性。

关键词: 再制造毛坯, 表面预处理, 表面质量需求, 工艺优化

Abstract: Aiming at the problems that the pre-treatment processes in current remanufacturing could not be effectively matched with the subsequent processes such as detection and repair, through the investigations of existing pollutions of cores and corresponding pre-treatment processes in remanufacturing, the functions of the pre-treatment process capability in remanufacturing were obtained based on surface quality requirements. Considering the energy consumptions, the remanufacturing pre-treatment process model was established and the optimization method of cores pre-treatment processes was proposed based on surface quality requirements in remanufacturing. The gearbox housing was taken as an example with Box-behnken experimental data, the optimized model was established in ultrasonic cleaning pre-treatment processes. And optimized process scheme was proposed to verify the feasibility and effectiveness of the proposed model and method under the different surface quality requirements.

Key words: remanufacturing core, surface pre-treatment, surface quality requirement, process optimization

中图分类号:

TH161

柯庆镝1;田常俊1;李杰1;李柏青2;翟正树2;詹伟1. 基于表面质量需求的机械零件再制造毛坯预处理工艺优化方法[J]. 中国机械工程.

KE Qingdi1;TIAN Changjun1;LI Jie1;LI Baiqing2;ZHAI Zhengshu2;ZHAN Wei1. Process Optimization Method of Core Pre-treatment for Mechanical Parts Based on Surface Quality Requirements in Remanufacturing[J]. China Mechanical Engineering.

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