Loading...

Table of Content

    25 July 2012, Volume 23 Issue 14
    Research on Crushing and Regeneration Mechanism of Thermosetting Plastic Based on Mechanical and Physical Method
    TUN Zhong-Wei, LIU Zhi-Feng, LIU Guang-Bi, DIAO Jian
    2012, 23(14):  1639-1644. 
    Asbtract ( )   PDF (622KB) ( )  
    References | Related Articles | Metrics

    This paper puts forward the crushing and regeneration process of thermosetting plastic based on mechanical and physical methods. For the crushing process under a variety of mechanical forces, this paper conducted comprehensive analysis of crushing mechanics, fracture mechanism and the crushing effects. Through the experimental studies of thermosetting phenolic resin, it is proved that under appropriate rotational speed, time and temperature conditions, the physical characteristics and mesh crosslinking molecular structure of thermosetting plastic change due to mechanical and physical function,so that the thermosetting plastic restores crystallized ability to a certain extent. 

    Monitoring Wire Bonding Quality Based on Self-sensing Transducer of Bonding System
    FENG Wu-Wei-1, ZHANG Yu-Lian-1, MENG Qiang-Feng-2
    2012, 23(14):  1645-1650. 
    Asbtract ( )   PDF (644KB) ( )  
    References | Related Articles | Metrics

    Using the coupling signals of PZT as the information carrier for monitoring the bonding process,the feature extraction,pattern recognition,and practical application of the coupling signals were investigated.According to the three key bonding processes of remove the oxide film,the bonding point plastic deformation,stress diffusion,a new feature extraction method based on the sub band envelope segmentation was proposed to characterizing the transient ultrasonic coupling signals.To eliminate the irrelevant information of original feature variables,the principal component analysis(PCA) method was used for the feature selection.With the proposed method,the data acquired from fault bonding states were analyzed.The results demonstrate that the proposed method can identify the wire break bonding conditions effectively and predict the bond shear test strength.

    #br# Analysis of Damping Vibration Reduction Performance of Viscoelastic Shock Absorber under Low Frequency and Heavy Loadings
    ZHANG Xin-1, SUN Da-Gang-1, 2, SONG Yong-1, YAN Bi-Juan-2
    2012, 23(14):  1651-1656. 
    Asbtract ( )   PDF (651KB) ( )  
    References | Related Articles | Metrics

    In order to investgate the damping vibration reduction performance of  a viscoelastic shock absorber,a single DOF model of subsection non-symmetrical nonlinear oscillation was built according to its structural feature and nonlinear behavior.The approximate analytic solution of movement system was derived in the natuaral frequency section, based on the averaging method.Then the nonlinear vibration characteristic and the performance of vibration damping reduction of absorber were studied in the natuaral frequency resonance region,taking a 300kW tracked tractor mounted with for instance.The relationship of the amplitude-frequency charaterstics and system parameters,including the excitation amplitude,the stiffness and damping coefficients of viscoelastic shock absorber and the supported mass,were numerically analyzed.

    Structural Analysis of Flowerlike Deployable Antenna
    LUO A-Ni, LIU He-Beng, LI Yang, ZHANG Dong-Ming
    2012, 23(14):  1656-1658. 
    Asbtract ( )   PDF (390KB) ( )  
    References | Related Articles | Metrics

    A kind of multibody spatial mechanism, flowerlike deployable antenna, was studied herein. Petal number, rigid-plane number and structural parameters were analyzed and determined. At first, DOF of the mechanism under several conditions was calculated to get the number of rigid planes on a petal. Then width of rigid plane was analyzed according to geometrical relation among rigid planes in folding state. At last, volume of folded flowerlike deployable antenna was obtained and petal number of the antenna was confirmed according to the volume expression. With the analysis method, structural parameters of the flowery deployable antenna are obtained.

    Research on Topology Optimization Based on Interval Sensitivity Analysis Method
    LI Jia-Chun, ZHANG Ping
    2012, 23(14):  1659-1662. 
    Asbtract ( )   PDF (455KB) ( )  
    References | Related Articles | Metrics

    Characteristics of interval sensitivity analysis method were studied and feasibility of introducing interval sensitivity analysis method to topology optimization of bound constrained was analyzed.According to the merits of interval analysis and shortcomings of
     traditional sensitivity analysis,a topology optimization method of moving sub-interval
    center method was established.The feasibility and validity of the method was verified
     by a numerical experiment.

    Development of Bionic Obstacle-surmounting Rover
    LIU Ji-Zhao-1, 2, LIU Han-Ang-2, CHEN Feng-Feng-1, LIU Ren-Jie-1, HUANG Jin-1
    2012, 23(14):  1663-1666. 
    Asbtract ( )   PDF (543KB) ( )  
    References | Related Articles | Metrics

    On the basis of analyzing the technological situation of disaster rescue robot at home and abroad,a new detection,surmounting obstacles,intelligent control rover was designed.This paper introduced the composition and principles of the rover,and at the same time UG software and Adams software were used to complete the three-dimensional modeling of rover,virtual assembly and simulation,and the optimal structure parameters.Ultimately the rover prototype was produced.The experimental results indicate that this design is practicable.

    Analysis on Design Strategies of Lager-aperture Deployable Primary Mirror of Space Telescopes
    DONG Ji-Hong, CHEN Xiao-Wei
    2012, 23(14):  1667-1670. 
    Asbtract ( )   PDF (520KB) ( )  
    References | Related Articles | Metrics

    In order to conclude the development of deployable system, two typical examples were analyzed, and the core design features were compared to discuss the design principles of deployable structures. A set of design principles and technical methods were put forward for a 4m-aperture deployable primary mirror. 

    Study on Rotary Feeding and Injection Feeding System
    LI Yi
    2012, 23(14):  1671-1673,1677. 
    Asbtract ( )   PDF (470KB) ( )  
    References | Related Articles | Metrics

    Feeding performances about rotary feeding system and injection feeding system were studied by mathematic analyses and experiments.To the rotary feeding system,relationship among quantity of feeding and rotation speed/pressure difference was studied,and the influence of air leakage on feeding system was analyzed. To the injection feeding system,pressure loss in the system was analyzed by mathematic analyses and the conclusions about the relationship between quantity of feeding and flow rate and that between pressure loss and air velocity in pipe are obtained.

    Design of Flexible Modular Machine Tool for CNG Bottle's Bottom Machining
    TAO Rong-Qiang-1, 2, LIU Guo-Dong-1, HUANG Shao-Liang-1
    2012, 23(14):  1674-1677. 
    Asbtract ( )   PDF (2935KB) ( )  
    References | Related Articles | Metrics

    The lack of special CNC machining for CNG bottle's bottom caused poor quality and inefficient production.So a new modular machine tool control system with image-based feedback was used to identify and compensate the tool path errors.By using whirlwind turning technology,the problem that the large-sized cyclone CNG cylinders
     should be rotate in the low-speed can be solved.For solving the problem that various processes brought to the layout of the machine tool spindle and the time-consuming between
    processes,a layout with a shift multi-axis tool's change was introduced.With these
     technologies applied in the modular machine,it can achieve smooth and high-speed cutting,fast and reliable tools' shift,and self-adaptive compensation for feed,effective
    tools' cooling,flexible and environmental machine.The results show that the automation,accuracy and efficiency of the machine tools have improved significantly for
    machining of CNG bottle's bottom.

    Customer Order Cluster Analysis in Mass Customization
    XU Xuan-Guo, LIANG Zhong-Mei, HAN Wen-Min
    2012, 23(14):  1678-1681. 
    Asbtract ( )   PDF (439KB) ( )  
    References | Related Articles | Metrics

    Under the condition that all the orders in the accepted order pool are profitable confirmed by the market,the order batching process method was offered herein,where the large similarity orders were taken as a set of batch production.Firstly,the common components(including standard parts) and personalized parts of all orders were analyzed.For those individual components,negotiating with customers whether they can be delayed in order to compare their similarity with other orders,thus a more big batch production may be made and product diversification will be reduced to some extents.Finally,main attention was focused on order clustering analysis,and an example was presented to illustrate the application of the order process flow.

    Research on Reuse Modeling for Technical Objects Based on Modular Product Platform
    HU Jing-1, 2, JI Yang-Jian-2, QI Guo-Ning-2, SONG Li-Wei-2, LIU Xi-Ze-2
    2012, 23(14):  1681-1687,1692. 
    Asbtract ( )   PDF (839KB) ( )  
    References | Related Articles | Metrics

    Aimed at the new demands of reuse for modular product platform,a reuse modeling frame of technical objects was proposed.A reuse model was described by reuse depth dimensionality,reuse span dimensionality and reuse pattern dimensionality in detail.Based on the reuse process model,the reuse technology was discussed from the standpoint of span-depth dimensionalities and depth- pattern dimensionalities respectively.The requirement mapping and the matching evaluation were analyzed as two key technologies.At the same time, the reuse strategies were presented.
    Combined with the actual data in a steam turbine manufacturing enterprise,the reuse scenes of configuration design were achieved based on live sequence chart.In the scenes,
    the orders and strategies of technical objects were presented.The applications indicate that the method realizes the efficient reuse,design reusing,simplifies the retrieval process during the configuration design and variation design and improves the personnel efficiency in manufacturing enterprises.

    A Mixed Integer Programming Model for Advanced Planning and Scheduling in a Supply Chain
    CHEN Ge-Jia, XIE Shu-Ting
    2012, 23(14):  1688-1692. 
    Asbtract ( )   PDF (466KB) ( )  
    References | Related Articles | Metrics

    This paper presented a  mixed integer programming model for APS problem in a supply chain.The proposed APS model considered explicitly capacity constraints,operation sequences,alternative machines and due dates in a multi-enterprise environment.The objective of the model was to minimize the earliness/tardiness penalty for all orders.Numerical results show that the suggested APS model can produce optimal schedules favorably.

    #br# Research on Positioning Servo Control Strategies of a Computerized Numerical Control System
    ZHANG Li-Bing-1, 2, LIU Wei-Feng-1, TUN Ting-1, 2
    2012, 23(14):  1693-1697. 
    Asbtract ( )   PDF (510KB) ( )  
    References | Related Articles | Metrics

    In order to meet the higher index requirements of high-speed and high-precision processing technology and overcome the limitations of the current control methods to the position servo control of numerical control system,a control method of GPC based on fuzzy deduction was presented herein.
    The model structure and model parameters of the servo control system were identified by using the mesh search algorithm and recursive least squares method.GPC was as the controller of the position servo system,and the offset between the feedback position and the predictive position was made the online
    nonlinear correction by fuzzy deduction,which conquered the defect of GPC.The simulation and experimental results show that the proposed control method has very good performance and robustness.
    Therefore,a new control method is provided for the position servo control system of high-speed and high-precision CNC machine tools.

    #br# An Anti-counterfeit Label Combining with RFID and Laser
    ZHANG E-Beng, DAO Bei, CHEN Xian-Cai, TUN Guang-Hua
    2012, 23(14):  1698-1701. 
    Asbtract ( )   PDF (445KB) ( )  
    References | Related Articles | Metrics

    This paper presented the design of a RFID embedded holographic label.Through theoretical analysis and electromagnetic simulation,the effects of holographic film on the passive radio frequency performance of RFID tag antennas were studied.On the basis of that,a coplanar inverted F antenna was designed as the embedded passive RFID tag antenna,and several prototypes were fabricated.The test results show that the designed RFID embedded holographic label has a good read range,and the effects of holographic film on the RFID tag are relatively small.

    #br# Finite Element Analysis Method and Simulation System for Flexible Skin NC Trimming over a Reconfigurable Fixture
    TAO Ji, LI Dong-Sheng, HU Fu-Wen, LI Xiao-Jiang
    2012, 23(14):  1701-1706,1711. 
    Asbtract ( )   PDF (756KB) ( )  
    References | Related Articles | Metrics

    Aircraft skin NC trimming technology based on reconfigurable fixture is a part of the new generation of skin digital manufacturing process.Ensuring the rigidity of process system is a troublesome problem of its practical applications.In order to verify the stability of the skin trimming process,the skin milling process simulation via element birth and death method was introduced and a trimming numerical simulation analysis system based on ABAQUS was developed.Combined with the milling force theoretical model and milling tests,a 2024-T3 aluminum skin milling force prediction model was established to obtain accurate milling force for simulation analysis.Lastly,several simulation examples were carried out,and the results indicate that the system
    can predict the stress distribution and vibration during flexible skin trimming process.
    The developed system provides a reliable technical guarantee for the practical
    applications of this new technology.

    #br# Simulation Model Improvement of Vehicle Seatbelt Anchorage Strength
    CAO Ai, CHENG Ai-Guo, ZHOU Ze, TUN Fei
    2012, 23(14):  1707-1711. 
    Asbtract ( )   PDF (568KB) ( )  
    References | Related Articles | Metrics

    This paper compared explicit integration and implicit integration method in finite element method.As to the vehicle safebelt experiment which was a quasi-static problem,explicit integration method was selected.Then,a FE model was built to simulate this process.To get a fine model to forecast the test results,lots of studies and optimizations on some key parameters such as the element section type,calculation time,
    and load curve were carried out herein.Thus a more precision model was acquired whose results are very close to the actual experiments.This paper gives some useful conclusions on improving model parameters,simulation accuracy and optimization of the vehicle body structure.

    #br# Theoretical Analysis and Verification for Flow Field of Ultrasonic Vibration Aided Electro-discharge Milling
    SHU Chao, ZHANG Jian-Hua, CHANG Wei-Jie, WANG Chao, SONG Xi-Chao
    2012, 23(14):  1712-1717. 
    Asbtract ( )   PDF (600KB) ( )  
    References | Related Articles | Metrics

    To study the effects of ultrasonic vibration on flow field in the interelectrode gap of electro-discharge milling,a theoretical model was built based on fluid
    dynamics theory where the dynamics equation in the flow field was established and the pressure equations along x and y directions were derived as well by simplifying the flow field to a two-dimensional (2D) one.These models were verified by an axisymmetric rotate 2D simulation model developed by the finite element analysis software FLUENT.The effects of alternative pressure in the flow field were analyzed and the verification experiments were carried out. Results show that the pressure of liquid along x and
    y directions in the flow field changes periodically at ultrasonic frequency because of  the effects of ultrasonic vibration,which makes cavitation effect enhanced.Meanwhile the liquid flow behavior is improved substantially,the probability of short circuit and arc discharge is reduced,the machining stability and efficiency are improved,and thus the material removal rate of workpiece is enhanced.At the same time electric erosion pit depth is reduced,which in turn makes the molten metal on workpiece spread out more evenly,and finally the surface roughness of workpiece is decreased correspondingly.

    Research on Micro EDM Pulse Generator with Fuzzy Control
    HUANG Rui-Ning-1, 2, LIU Bing-1, LOU Yun-Jiang-1
    2012, 23(14):  1718-1722. 
    Asbtract ( )   PDF (612KB) ( )  
    References | Related Articles | Metrics

    A micro EDM pulse generator was presented herein. It adopted effective discharge spark number detection method to detect the discharge state. In addition, it utilized fuzzy control to adjust the pulse-on time and pulse-off time to improve the machining performance. Experimental results show that the pulse generator will improve the machining accuracy and machining efficiency effectively on the basis of stability.

    Mesomechanical Strength Model of Composite Ceramics Containing Stick Eutectic Colony
    LI Bao-Feng, ZHENG Jian, NI Xin-Hua, SUN Chao, FU Yun-Wei
    2012, 23(14):  1722-1725. 
    Asbtract ( )   PDF (430KB) ( )  
    References | Related Articles | Metrics

    Based on shear-lag method,the relationships of the far field stress of the stick eutectic colony,the interface shear stress of the stick eutectic colony,the volume content of the stick eutectic colony and
    the slenderness ratio of the stick eutectic colony were derived.And then the tensile-strength of composite ceramics was got.The probability distribution of the slenderness ratio of
    the stick eutectic colony was leaded in the strength model.And the random orientation of stick eutectic colony was considered.The ratio β which stands for the length ratio
    maximizing the interface shear stress of the stick eutectic colony was leaded in the strength model.The ratio β  was decided according to the material and can be got by
    experiments.The influences of β on the composite ceramics were analyzed.And the calculation programming was compiled in MATLAB.

    Research on Robust Registration Algorithm for Point Clouds Based on Kernel Density Estimation
    LIN Hong-Ban-1, 2, LIU Ban-1, ZHANG Yu-Cun-1
    2012, 23(14):  1726-1732. 
    Asbtract ( )   PDF (768KB) ( )  
    References | Related Articles | Metrics

    Aiming at the problems of narrow convergence region and robustness in classical point cloud registration algorithms,a new algorithm for point cloud registration was proposed based on kernel density estimation.A new measure was proposed and used to evaluate the similarity between kernel density functions,
    which provided a smooth bridge between the Kullback-Liebler divergence and the Euclidean distance.
    The analytical form measure was derived under rigid constraints.The local maximum phenomenon caused by over-scaled parameter and the drifted maximum phenomenon caused by deficiency-scaled parameter were analyzed based on comparative experiments.And then,the variable-scaled BFGS-quasi Newton method was used to search the optimal parameters.Experimental results show that the method can
    realize point cloud registration,extending the convergence region,meanwhile,improve the robustness under white noise interferences.

    #br# Theoretical Analysis and Experimental Research on Pneumatically Diaphragm-driven Drop-on-demand Inkjet Generator
    XIE Dan-1, ZHANG Hong-Hai-2, SHU Xia-Yun-2, CAO Shu-2
    2012, 23(14):  1732-1737. 
    Asbtract ( )   PDF (576KB) ( )  
    References | Related Articles | Metrics

    Micro-droplet inkjet belongs to the field of precision fluid dispensing technologies through producing micron grade droplets.The pneumatically diaphragm-driven drop-on-demand inkjet generator,produces micro-droplets by volumetric change of liquid chamber through deformation of diaphragm.Diaphragm and compressed gas pulse were used as driving element and driving source respectively.A mathematical model of jetting process of the pneumatic diaphragm actuator was carried out herein based on analyses of fluid-diaphragm coupling firstly.Secondly,the relationships between the input pneumatic pulse and internal pressure of chamber were attained.The model and calculation results may be used as theoretical basis for structure and control parameter optimization of  the jetting generator.Furthermore,controllable inkjet of viscous liquid was realized by the generator.Thus,the above research provides theoretical and experimental basis for practical applications of micro-droplet inkjet technology.

    Friction and Wear Properties of Single Crystal Silicon Wafer under Dry Sliding and Water Lubrication
    ZHOU Hai-Lan, DIAO Yong-Wu, CHEN Xiao-Chun, WANG Yong-Guang
    2012, 23(14):  1738-1741. 
    Asbtract ( )   PDF (445KB) ( )  
    References | Related Articles | Metrics

    The friction and wear experiments of single crystal silicon wafer under dry and water lubrication conditions were carried out using a UMT-2 micro-friction tester.The effects of the load and sliding speed on
    friction coefficient and wear rate of single crystal silicon wafer were investigated.And the surface geomorphology was characterized by scanning electron microscope(SEM).
    It is found that the friction coefficient and wear rate under water lubrication are lower than that of frictional conditions, and the
    minimum wear rate under water lubrication is only 10μm3/s.On one hand, the wear mechanism under
    dry frication is regarded to be of adhesive wear.On the other hand,the
    wear mechanism under water lubrication is considered to be of molecule-scale removal process for the nano scratch depth of 0.07nm.Under water
    lubrication condition,the tribochemical reaction in the surface of silicon wafer will
    occur unless the load and sliding speed reach a certain value,
    which leads to the formation of Si(OH)4 film with lubrication performance.It indicates that the mechanical action can promote chemical reaction.

    Topography Modeling and Grinding Simulation of Vitrified Bonded CBN Wheel
    QI Chong-1, 2, SHI Zhi-Hui-1, LIU Yuan-Wei-1
    2012, 23(14):  1742-1745. 
    Asbtract ( )   PDF (570KB) ( )  
    References | Related Articles | Metrics

    Considering the irregular geometry,inconsistent size and random distribution of abrasive grains on wheel surface,abrasive grain in the shape of
    irregular polyhedron was modeled by the method of cutting entity with random section
    plane.Their geometric features were similar to real abrasive grains.A virtual lattice method was proposed to realize the random space distribution of abrasive grains.
    Simulation model of grinding wheel topography was built.Grinding process of grinding
    wheel topography was simulated by finite element method and smoothed particle
    hydrodynamics.Chip mechanism of single abrasive grain and generating mechanism of
    workpiece surface were analyzed according to the motion situation of smoothed particles
    in cutting layer. 

    #br# Vehicle Hydraulic Active Suspension Fault Diagnosis and Isolation Based on Residual Error Information
    YANG Liu-Jing-1, 2, CHEN Mo-Wei-1, HONG Hong-Bei-1
    2012, 23(14):  1746-1752. 
    Asbtract ( )   PDF (638KB) ( )  
    References | Related Articles | Metrics

    To improve hydraulic vehicle active suspension system control performance,the hydraulic actuators and the car vertical acceleration sensor fault diagnoses and isolation method were put forward.The half-vehicle four degree-of-freedom hydraulic active suspension system dynamical model was firstly built,considering ordinary fault of hydraulic actuator and sensor,the suspension fault models  were then built.A fault detection filter was designed by pole placement,and the actuators' deadlocking and gain faults,the sensors' gain fault were diagnosed through the residual error information.To fix the fault place accurately,the faults were isolated by the correlation coefficients and fault vector length values.Finally,under the MATLAB/Simulink environment,the considerable simulations were carried out to the fault suspension systems.The results show that the actuators or the sensors faults can be diagnosed sensitively when the residual error fluctuation exceeds a threshold;the vehicle hydraulic active suspension actuators' faults can be isolated accurately by the maximal correlation coefficient,and the car vertical acceleration sensor fault can be isolated accurately by the maximal correlation coefficient and the minimal fault vector length value. 

    Global Sensitivity Analysis of Autobodies  Noise Transfer Functions Based on Sobol Method
    NIE Zuo-Xin, XU De-Ge, LI Rong, TAO Ling-Yun
    2012, 23(14):  1753-1757. 
    Asbtract ( )   PDF (562KB) ( )  
    References | Related Articles | Metrics

    In order to overcome the limitations that the local sensitivity analysis can not consider the probability distribution of the parameters,and is not applicable for the obvious changes of parameters and not suitable to analyze the interaction of various parameters,the Sobol global sensitivity analysis method was introduced into the sensitivity analysis of auto-body's noise transfer function herein. The main idea behind Sobol method was to decompose the model function f(x) into sums of increasing items whose dimensionality was as 2n.Then the sensitivities can be determined by sampling the parameters and calculating the total variance and partial variance of the model's outputs.It can avoid the weakness of the local sensitivity analysis effectively.Based on the acoustic-structure coupling finite element model, the paper calculated the auto-body's noise transfer function from the suspending point to driver's right ear.The first and total global sensitivity of the related panels' thickness was carried out by Sobol' method to discriminate the key factors with strong influences.And according to the guidance of the sensitivity analysis,the auto-body's noise transfer function was optimized. The validity of the Sobol method were demonstrated by the results of the applications.

    Electric Vehicle Start Control with Coordination of Motor and Brake
    QIN Da-Tong, CHEN Chu-Jiang, HU Meng-Hui, GUI Han-Bing, ZHOU Meng-Chi
    2012, 23(14):  1758-1763. 
    Asbtract ( )   PDF (641KB) ( )  
    References | Related Articles | Metrics

    According to the technology essence of vehicle normal start and the typical features of electric vehicle that no clutch was involved in the start process,herein,a start method of coordination control of the
    motor and brake was proposed,which imitated the automatic start function of automatic transmission vehicles.On the basis of dynamics analysis of the start process,a ramp identifiable and ramp self-adapting start strategy with coordination control of motor and brake was brought up.The simulation model of start control was established through MATLAB/Simulink,and an investigation on the control strategies was carried out via four aspects:the start time,the degree of start impact,the accuracy of ramp identification and the sliding phenomenon or coasters phenomenon during different
    ramp start.The results show that the proposed start strategy with coordination control of motor and brake is endowed with short start time,small start impact,high precision of rump identification and no sliding phenomenon during different ramp start. 