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Table of Content

    10 February 2011, Volume 22 Issue 3
    Liquid Driven for Asymmetric Microelectrode AC Electroomosis Micropump
    CHEN Bei, CHAO Kan, TUN Jian-Kang
    2011, 22(3):  253-256. 
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    A calculation formula of the time-average velocity of AC electroomosis micropump was gained with a equivalent circuit theoretical model of asymmetry microelectrodes. The theoretical analyses are consisten with numerical simulation results. The correctness of the theoretical model was verified. The theoretical model of the equivalent circuit provides an effective method for further research on asymmetric microelectrode AC electroomosis micropump.
    Reliability Statistical Model Verification of Aerospace Electrical Connectors under Multiple Stresses
    JIAN Ping, CHEN Wen-Hua, GAO Liang, LEI Xian-Biao, MA Zi-Kuai
    2011, 22(3):  257-261,273. 
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    For problems of reliability statistical model’s accuracy, aiming at verifying the generalized Eyring-Weibull model of electrical connectors under multiple stresses derived from failure mechanism, from the statistical test point of view, based on the constant accelerated life test under multiple stresses, by using the probability graph and Van-Montfort methods, the failure life distribution of electrical connectors was verified that it followed Weibull distribution; by regression analysis, the accelerated life equation of electrical connectors was validated to be generalized Eyring model. The results provide a powerful evidence for that the reliability statistical model of Y11P series electrical connectors derived from failure mechanism can preferably describe its life characteristics.
    Research on Equivalent Multi-body Dynamics Model for Nonlinear Cable Elements
    YANG Zhi-Jun, FENG Wen-Xian, CHEN Xin
    2011, 22(3):  262-265. 
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    Based on the non-linear constitutive equation of the pre-loaded cable elements, this paper presented an equivalent multi-body dynamics model. In the method, the whole cable was divided into short rigid bodies, and the equivalent reaction force between the elements was deduced and applied to the rigid bodies by means of General Force in ADAMS. The torsion stiffness and damping were introduced to ensure the displacement consistent. The presented method was implemented onto ADAMS, and a pre-loaded cable model was built, the vibration amplitude and frequency under different pre-load force were analyzed, the results show that the relationship between vibration amplitude and pre-load force is agree with the analytic results. The present method provides a theoretical basis for modeling of a preload cable system using ADAMS.
    Research on Geometric Theories for Scroll Profiles Based on Functional Theory
    ZHANG Xian-Meng, CHEN Guo-Jiang, WANG Li-Cun, MAO Ying, CHEN Ban
    2011, 22(3):  265-268. 
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    In the design of scroll profiles, aiming at the restriction of single profile, we proposed new design ideas, which were based on functional theory. The Taylor series was used to draw a new expression of scroll profiles. Basic geometric properties were detailed exposition and derivation in the Cartesian coordinate system such as the compressed volume-based equation, the curvature (radius of curvature) and type length. The integrated geometric expression of scroll profiles was obtained in three forms of Coordinate, vector and the Taylor series. Some examples were given to explain, and graphics of the scroll profiles and its conjugate contour line which were based on MATLAB were obtained. Research results of geometric theories for scroll profiles based on functional theory are as basis and will expand related research ideas.
    Machining Error Compensation Based on Fuzzy Reasoning and Self-learning in Crankshaft Non-circular Grinding
    CHEN Na-Yan, FANG Meng-Lun, HE Yong-Xi, LI Jing, TAO Dun
    2011, 22(3):  269-273. 
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    The effects of motion model, maching complex and numerical control system upon the crankpin roundness error in non-circular grinding were analyzed. According to the measured machining errors, the additional impulses as the displacement correction of grinding carriage were given to numerical control system for reducing the errors, which was an effective compensation strategy apt for non-circular grinding. However the strong nonlinearity of non-circular grinding system made it hard to describe the machining errors of crankpin precisely by a certain mathematic model. Considering both the error compensation experience and its development trend, a new compensation method based on fuzzy reasoning and self-learning for crankpin non-circular grinding was proposed. The experimental results of grinding show that the roundness error can be reduced into the expectation in only a few grinding circles by this method, which demonstrates its high efficiency and applicability.
    Study on Effect of Master DOF on Errors of Substructure Static Condensation Modal Analysis
    LIU Xiao-Bao, DU Beng-An, JIAO Xue-Yuan
    2011, 22(3):  274-277,304. 
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    Firstly, the basic theory of static condensation substructure method was introduced, and the main effect factor for modal analysis was analyzed by theoretical method and the error equation was deduced by nonlinear matrix perturbation method. Then, a FEM analysis with multi-purpose evaluation choice of a plate-type structure was performed to discuss the influences of distribution and number of master DOF on errors. The results indicate that definition manner of master DOF is the main factor for computational errors, including distributions and number and the former is more sensitive than the latter. The simulation research results are agreement with theoretical analyses well.
    Copula Analysis of Structural Systems Reliability with Correlated Failure Mode
    HAN Wen-Qin, ZHOU Jin-Yu, SUN Kui-Zhou
    2011, 22(3):  278-280. 
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    Several kinds of Copula functions were introduced, which were used for correlation analysis. Aiming at engineering structural systems with failure-dependence, a new method was put forward for reliability modeling by introducing mixed Copula. Copula model of joint probability distribution function was built among every limit state equations, where every limit state equation value was chosen as the analytic variables of Copula function and unknown parameters of Copula were estimated by means of the random sampling data generated by Monte Carlo simulation and using residual square sum method in MATLAB software, thereby failure probability of the machine components was got by Copula function. Finally, a practical case of Copula demonstrates the feasibility of the method, which gives a new way for the reliability analysis of structural system with correlated failure modes.
    Trajectory Optimization of Spray Painting Robot for Natural Quadric Surfaces
    CENG Yong, GONG Dun
    2011, 22(3):  282-290. 
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    Aimming at path optimization of a spray painting robot for big curvature similar natural quadric surfaces, based on the spray gun 3D model of natural quadric surfaces, and spray requirments, the big curvature similar natural quadric surface was fitted into the combination of natural quadric surfaces. Using the methods of adjusting the spray radius and trajectory partition the calculation method of coating thickness and optimization of parameters was discussed for natural quadric surfaces. Taking a car rear bumper as an example, the trajectory optimization was carried out at the junctions of cylndrical surface, conical surface and plane. Simulation results show that the spray gun 3D model can improve the coating uniformity of surfaces; optimized parameters of limited points are fitted on surfaces, the spray velocity indicates non-linear variations with spacing distance and other parameters follow linear variations on the conical surface and spherical surface; the optimization method is feasible on the junctions of the different patches.
    Experimental Research on Abrasive Belt Grinding for 304 Stainless Steel
    HUANG Yun, YANG Chun-Jiang, HUANG Zhi
    2011, 22(3):  291-295. 
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    Process tests of belt grinding for 304 stainless steel were conducted with two kinds of abrasive grains. The surface roughness and the surface topography of belt wear were observed. The influence of grinding time and normal grinding force on surface roughness were discussed. The wear mechanism of belt wear was revealed based on a model of abrasive grain’s wear. The self-sharping processes of silicon carbide and zirconia were analyzed. It has been shown that surface roughness Ra values are rapidly deceased when grinding time is less than 8s. The Ra values seem to be independent of the roller’s hardness when the grinding time is over 20s. The Ra values are deceased with normal grinding force increasing. The optimum surface roughness can be reached when the normal grinding forces are between 60N and 80N. Zirconia has a better ability of self-sharping and the wear process is dominated passivation wear. Abrasive grains partial loss, larger wear small planes and serious cover wear are observed on silicon carbide abrasive grains.
    Design and Experimental Investigation about a Leakage Detecting Device for Liquid Valve
    LIAO Qiang-Bin, WANG Xiao-Dong, HU Bi-Zhong
    2011, 22(3):  295-299. 
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    A leakage detecting device for liquid valve was developed based on the theory of acoustic emission, and corresponding experimental system was designed to test its performance. The experimental results show that the checked results are the best when the checking frequency enacted in 25kHz under the same leakage rate. The sound difference on the back and front of the liquid valve is no less than 2dB when their pressure difference is no less than 1.0MPa, and the liquid leakage rate is no less than 3.5mL/s, the sound of leakage is relatively evidence. The sound difference on the back and front of the liquid valve is no less than 3dB in the condition of their pressure difference is no less than 3.5MPa, and the leakage rate is no less than 2.5mL/s, the sound of leakage is evidence. Owing to its small-size with being easy to carry, convenient in operation,run steadily, and it is effective to small leak. The leakage detecting device is an optimum and promising device for leakage detection of liquid valve in the field of ship.
    Research on Modeling Method of Relation between Abrasive Grain and Material Removal Depth
    TUN Chang-Lin, DING He-Yan, CHEN Xi
    2011, 22(3):  300-304. 
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    It is assumed that abrasive grain is charactered by grit designation and structural number of an abrasive tool and it is cone shape with spherical tip, the distribution of the abrasive grain protrusion heights of the abrasive tool is Gaussian distribution and the nominal contact between the polishing tool and the wheel surface is of elliptical Hertzian contact, the actual contact pressure is proportional to the nominal pressure.A theoretical equation of MRD which is orthogonal to the tool path was derived and its solution process was introduced. MRD was involved with abrasive grain, normal polishing force, feed rate, the tangent relative velocity between polishing tool and wheel, and relative principal curvature. The experimental results agree well with the model,which verifies the theoretical model.
     
    Quantitative Evaluation and Simulation Validation of Production Line’s Performance Based on Little’s Law
    LI Bei, XIONG Xin
    2011, 22(3):  305-309. 
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    Based on Little’s Law, a comprehensive quantitative assessing method was proposed to analyze the performance of a production line by taking the best, worst and the actual state as benchmark. Through above method, the restrict factors of the production line performance would be dug out. At the same time, the improvements opportunity of the production line performance would be also quantified. Taking the actual vehicle assembly line as an example, according to the raw manufacturing data of the assembly line, the actual manufacturing parameters of the assembly line were obtained by simulation with Promodel. Then these parameters were taken as input to evaluate the assembly line quantitatively using the quantitative evaluation method of the production line.
    Research on Pheromone-based Coordination Mechanism and Task Allocation
    WANG Lei, TANG Dui-Bing, YUAN Wei-Dong
    2011, 22(3):  310-313,359. 
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    A mathematical model for task allocation of manufacturing system was established herein firstly. Aiming at these shortages existing in traditional contract net protocol (CNP) coordination mechanism for solving task allocation, a pheromone-based coordination approach was designed by referring to biologic behavior coordination approach and the concrete realization steps of this approach was also given. Compared with the traditional CNP coordination mechanism, this approach is characterized by lower communication, better coordination quality, better robustness, easier realization. An example proves the validity and feasibility of this proposed approach.
    Reliability Estimation of CNC System Based on Bayes Method
    LIU Da-Zhang, TANG Xiao-Qi, DAI Yi, ZHENG Xiao-Nian, JIN Jian
    2011, 22(3):  314-317. 
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    Weibull distribution was used to describe the times-to-failure of a CNC system. Lots of integral operation would be involved in Bayes estimation with using Weibull distribution to construct likelihood function. To reduce the amount of calculation, the Weibull distribution was transformed to exponential distribution, and the obverse-Gamma distribution was chosen as the prior distribution. Then the hyper-parameters of the prior distribution were estimated by moment method, lastly the parameter of the exponential distribution was be estimated, which was transformed into the size parameter and the other reliability parameters of the Weibull distribution. An example was given to show that the result is proper and the method is feasible.
    3D Automatic Modeling System of Turbogenerator Stator Coil Based on I-DEAS
    LIU Xiao-Fang, YANG Shi-Pan, LIU Da-Feng, CHEN Jing-Yi
    2011, 22(3):  317-321. 
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    Applying the parametrical modeling capabilities of I-DEAS, an automatic 3D parametric modeling system of turbogenerator stator coil was developed. Parameter selection and some key technologies of the modeling method were discussed in detail based on the forming principle. A simulation of practical data proves that the model can meet the requirements of production in some ways.
    UAV 2-D Path Planning Based on Ant Colony Optimization Algorithm with Guidance Factor
    HU Zhong-Hua, DIAO Min, TAO Min
    2011, 22(3):  322-325. 
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    At present, it needs to build VORONOI map or set the navigation nodes for getting optimal UAV,two-dimensional path planning by adopting ACO algorithm. A new structure herein of ACO can automatically search flight path. Two construction difficulties were solved. First, path node was not fixed,that is to say it was not a simple combinatorial optimization problem. Second, it was difficult for local search to reach the destination node. And a guidance factor was included into the state transition strategy, and it can reduce the blindness of local search and ensure ants to reach the destination node. In addition, pheromone was updated just for the optimal flight path, and by setting pheromones limits between the upper and lower, it can improve the searching speed, and prevent the algorithm into a local optimum. Simulation results show that the algorithm structure is very reasonable and in the absence of navigation nodes and VORONOI map, the ants automatically seek to the target node, and the convergence speed is quick.
    Numerical Simulation of Roughness Effects on Flow Entrance in Flat Micro-channels
    GAO Xin-Hua, YUN He-Meng
    2011, 22(3):  326-330. 
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    The influence of absolute roughness and relative roughness on entrance flow in parallel flat micro-channels was investigated numerically with triangular toothed roughness cell as surface roughness of solid by using CFD technologies. The influences of solid surface roughness and fluid velocities on the flow entrance length of parallel flat micro-channels were researched,the influences of relative roughness on critical Reynolds number were also studied herein.
    Weighting Method and Application for Product Attributes Based on Product Value Analysis
    LI Bai-Shu, LUO Xin-Gang, TANG Jia-Fu
    2011, 22(3):  331-334. 
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    This paper focused on modeling the relationship among customer preference, product attributes and actual market demands. Two kinds of product value, actual marketing value and comprehensive attributes value, were first defined to measure the value of the marketing performance of a product in its segment and the attributes performance respectively. The effects on the marketing of the two kinds of product value were then abstracted to solve for weighting the product attributes optimally. Finally, a medium passengers car was taken as an example product to demonstrate the effectiveness and practical value of the method.By analyzing the macro information of the market demand in place of investigating customers individually, the difficulty is bypassed in disposing of the ambiguous investigation data and the product attributes weights can be decided upon the actual situation of the market more effectively.
    Softness Abrasive Flow Numerical Simulation for VOF Based Structural Surfaces of Mould
    JI Shi-Ming, TANG Bei, TAN Da-Feng
    2011, 22(3):  334-339. 
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    In order to improve the manufacturing quality in the finishing procedure of mould structural surface machining, by combining VOF model and standard k-ε turbulent model as its computational method, the numerical simulation of softness abrasive flow field in micro mould channel was carried out in a zigzag-shaped micro channel model. The computational results turn out that the average velocity of the abrasive particles grows along with the rising of the inlet velocity, which enhances the interaction between the abrasive particles and the channel surfaces, and consequently improves the machining efficiency. Meanwhile, the shape and structure of mould structural channel can also be very influential in abrasive flow machining. Comparing with other technological parameters, the model with diameter of 2mm, inlet velocity of 10m/s, turbulent kinetic energy of 0.4m2/s2, and turbulent dissipation rate of 19.8m2/s3 performs better in both axial and tangential velocity distribution and the turbulent kinetic energy distribution, which makes it feasible to reach a higher processing efficiency and a better surface texture pattern. The results of numerical simulation provide a theory basis for the further study of basic flow rules of softness abrasive flow.
     
    Research on Dimension Constraint Complexity of Assembly Constituting of Multi-parts and Its Variant Design
    XU Xin-Qing, HE Xiao-Ke, LI Dan, YAN Tian-Hong, CHENG Xin
    2011, 22(3):  340-345. 
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    Based on the classification of parts on the context of mass customization, the dimension constraint satisfaction priorities corresponding to different types of parts were defined, and dimension constraint network of parts was analyzed as well. Complexity of part variant design was formulated based on dimension constraint, and the complexity of part variant design was contrasted in the condition of before and after part classification. According to the resource characteristics of different types of parts, each type of parts should implement its own variant design strategy. Then the variant design of assembly constitution of multi-parts was realized through the construction of variant design master model, the similarity measure among parts, and the dynamic analysis of part variant design. Finally, a case study was given out to verify the methods and principles mentioned. The results show that the complexity of part variant design increases after part classification, and the variant design requirements of some parts are delayed because of different variant design strategies for different types of parts. And reuse level of all types of parts in assembly variant is increased in the end.
    A Proportional and Differential Optimality Criterion Method for Topology Optimization
    DIAO Long-Biao, GAO Liang, CHEN Zhi-Min, QIU Gao-Bei
    2011, 22(3):  345-350. 
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    Based on optimality criterion method, a proportional and differential optimality criterion(PDOC) method was proposed and applied in topology optimization design. Since the phenomenon of low efficiency and overshoot caused by the uncertain deviation, this method introduced the proportional and differential control to improve the iteration operator, and constructed more reasonable iteration formula to accelerate the convergence. A new algorithm was utilized to calculate the density distribution of new material, so the trend of deviation can be predicted and corrected in advance. Finally, experimental results indicate that PDOC method is feasible and efficient. 
    Study on Extracting Method of Energy Design Factors for NC Machines
    ZHOU Dan, LIU Guang-Bi, HE Beng
    2011, 22(3):  351-355. 
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    Aiming to improve NC machine energy utilization rate, a conception of EDF which reflected the control mechanism and elements of product’s energy property in design was introduced.The extraction of NC machine EDFs was based on the analysis of NC machine energy consumption model in use stage, especially the elements which had energy features, such as the mechanism driving system, the electric control system and the assistant system. Identify the strong controllable energy factor aggregation F was identified and the EDFs aggregation C through qualitative analysis and quantitative analysis was obtained.In addition, the decomposition process of coupling EDFs which contain load loss modulus b and max cut width bDlim was given.
    A Quick Sensitivity Analysis Tool Based on Response Surface Method
    SUN Jian-Xun, BO Lei, GU Liang-Xian-
    2011, 22(3):  356-359. 
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    A quick SA tool based on RSM was raised herein.The theory of
    SA based on RSM was analyzed, and then the formulation for SA based on RSM was
    deduced.Two examples were illustrated to test the performance of SA based on RSM.The results show that the SA based on RSM performs well among the non-extremum spaces, and it can also solve the coupling among problems with multi-inputs and multi-outputs.In a word,SA based on RSM is a good and fast SA tool.
    Bridging Toughening Result and Size Dependent of Ceramic Composite with Eutectic Interphases
    SUN Chao, NI Xin-Hua, LIU Xie-Quan, LI Bao-Feng, DIAO Lei, ZHONG Guo-Hui
    2011, 22(3):  360-363. 
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    According to the microstrcture characteristics of composite ceramic with eutectic interphase, considering the micro slipping on the boundaries of eutectic rods, the bridging stress of eutectic rod was determined. Considering the random orientation of the eutectic rods, the bridging load of eutectic rods was computed by the bridging stress. The bridging load can make crack closure and reduce the stress concentration of the crack tip, the energy dissipative value of the bridging load was obtained. Based on the relationship between fracture toughness and energy dissipation, the bridging toughening result of the eutectic rod and its size dependence were analyzed.The results show that as the diameter of fiber inclusion increases,the bridging toughening value may lessen,
    especially when the diameter is in nanometer scale, the size dependence can be more apparent.
    Preparation and Wear Resistance Performance of Cr7C3 Multilayer Composite Coatings by Magnetron Sputtering
    GU Gui-Xi, LI Yan, YUAN Qi-Long, CUI Feng-Kui
    2011, 22(3):  363-366. 
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    Using closed field unbalanced magnetron sputtering ion plating technique, Cr7C3 multilayer graded composite coatings was preparated by adjusting sputtering process parameters. The microstructure of the coatings was analyzed by a X-ray diffraction. Surface and cross-sectional morphologies were observed by the transmission electron microscopy. Adhesion, hardness, and friction and wear behaviors were tested. Wear scars was observed by the optical microscope. Results indicate that the Cr7C3 coatings microstructrue is amorphous phase structrue, mainly consists of primary Cr7C3 particles, a small amount of Cr3C2 and others particles, and is fine, dense and uniform. The coatings has good adhesion and high hardness, good payload carrying capacity and life reliability, excellent friction coefficient and wear resistance performance, and the sliding dry friction coefficient is stabilized in the range 0.15~0.10, the wear rate is about 2.26×10-16 m3/(N·m) in air.

    Shift Schedule and Simulation Evaluation for Dual Clutch Automatic Transmission
    HE Ning, DIAO Chi-Guo, LI Yu-Ting
    2011, 22(3):  367-373. 
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    Different shift schedules were calculated for a car with 6-gear DCT. Considering the DCT’s dynamic performance, a powertrain system and vehicle models were built. Different shift schedules’ influences on DCT prototype vehicle were compared and analyzed by the simulations. In addition, hardware in the loop simulation based on the dSPACE was also done to verify the shift strategy and optimize the control parameters.
    Optimization of Passenger Restraint System of a Production SUV Based on Automobile Frontal Impact Protection
    CAO Li-Bei, YU Wei-Xiong, BAI Zhong-Gao, JIANG Ban-Hui, TUN Dun
    2011, 22(3):  374-377. 
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    The frontal impact restraint system model of a production sport utility vehicle(SUV) was developed and validated. Based on this model, the orthogonal experimental design and computational simulation were conducted and optimized parameters of the system were obtained. The passenger restraint system was improved and the sled test was conducted. The results show that the improved system has better protection performance in frontal crash.