Loading...

Table of Content

    10 June 2008, Volume 19 Issue 11
    Research on Rotor Dynamics with Sudden Change Stiffness
    Wang Zongyong;Gong Bin;Wen Bangchun
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (4108KB) ( )  
    Related Articles | Metrics

    Dynamical model and equation of Jeffcott rotor system with sudden change stiffness were established based on rotor dynamics. Vibration expression of rotor system with sudden change stiffness was obtained through analytical method. Relationship between the steady-state amplitudes fore and after stiffness suddenly changed was analyzed, and the influence of sudden change stiffness on maximal axis displacement was also studied. Transient time after stiffness suddenly changed was defined and rubbing parameter region was determined. The conclusion indicates that sudden change stiffness can cause the magnification of rotor amplitude; maximal axis displacement generated by sudden change stiffness always appears during transient motion stage no matter operating frequency is what; transient time is related with system damp and axis azimuth when stiffness suddenly changed and operating frequency; rubbing parameters region will increase with stiffness sudden change amplitude and mass eccentricity enhancing.

    Research on Error Identification for CNC Machine Tools Based on Three Dimension-stop Gauge
    Li Bin;Ding Mingyu;Mao Xinyong
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (4031KB) ( )  
    Related Articles | Metrics

    Based on error model, the three dimension-stop gauge was used to identify the space errors of CNC machine tools. The three dimensional volume position precision measurement method was adopted to measure the specified discrete position error of CNC machine tools by step. Considering every error elements to be as polynomial function of every moving axis’ position, cooperating with the error model, then we can identify all the 21 geometric errors of CNC machine tools.

    Research on Grinding Force of Two Dimensional Ultrasonic Grinding for Nano-ZrO2 Ceramics
    Yan Yanyan;Li Chengjie;Zhao Bo,;Ma Hui
    2008, 19(11):  0-1312. 
    Asbtract ( )   PDF (6015KB) ( )  
    Related Articles | Metrics

    This paper worked on the grinding force of two dimensional ultrasonic grinding (TDUG) for nano-ZrO2 ceramics, and experimentally analyzed the grinding force under TDUG as compared to conventional grinding. Both experimental and analytical results show that comparing with conventional grinding, TDUG may obtain the oval-shaped machining locus along spiral line, greatly reduce average grinding force, broad the plastic region of nano ceramics, and greatly improve the surface quality of nano-ZrO2 ceramics. 

    Micro Arc Oxidation Process on LY12 Aluminum Alloy
    Using Bipolar Square Pulse Power Source
    Bai Jicheng;Guo Yongfeng;Li Liqing;Liang Ke
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (3017KB) ( )  
    Related Articles | Metrics

    Experimental studies on micro arc oxidation (MAO) machining LY12 aluminum alloy were carried out using bipolar square pulse power source designed by ourselves, and comparison studies on the film thickness and hardness of the oxidation ceramic film were performed,which was formed with different pulse mode produced by different power source pulse, such as square pulse, positive and negative alternation square pulse, and positive sine wave. Compared with the films formed with positive square pulse power and positive sine wave power source, it is found that the thickness of ceramic film generated with the bipolar square pulse power source is thicker, and the bonding between oxidation film and matrix is compact and strong, and film hardness is higher. Experiments show the bipolar square pulse power supply has better film characteristics. Moreover, the working mechanism on the oxidation of the negative pulse was analyzed.

    Comparative Study on Excitation Characteristics of
    Surface Acoustic Wave and Acoustic Plate Mode Wave
    Chen Zhijun,;Li Lianger;Shi Wenkang;Guo Huawei
    2008, 19(11):  0-1373. 
    Asbtract ( )   PDF (4930KB) ( )  
    Related Articles | Metrics

    On the basis of the partial wave theory, the surface effective permittivity method was introduced to analyze the excitation characteristics of surface acoustic wave (SAW) and acoustic plate mode wave (APM), and the experiments verified the effectivity of the theoretical study. The results show that only one SAW mode can be excited on the piezoelectric substrate under certain cut orientation and propagation direction, while the APMs have multiple modes. Furthermore, the high-level modes can be excited only when the ratio of the substrate thickness to the acoustic wavelength is bigger than a certain value. With the increase of the substrate thickness, the propagation velocities (v) and electro-mechanical coupling coefficients (k2s) of the APM high-level modes both decrease. Both propagation velocities of the two APM low-level modes approximate to that of SAW when the substrate thickness increases. As to the electro-mechanical coupling coefficients, one is close to that of SAW, but the other approximates to zero. Additionally, the electrical boundary conditions of the substrate’s back side will influence the APM low-level modes’ tendency to SAW. From these studies we get a conclusion about how to excite SAW or APM by IDT and the corresponding relationship of the two acoustic waves.

    A Way to Effective Response Characteristics of 
    Hydraulic Loopers Servo Control System in Hot Strip Mills
    Huang Tao;Cao Jianguo;Zhang Jie
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (2367KB) ( )  
    Related Articles | Metrics

    Aimed at improving the response of hydraulic looper in hot strip mills, three different control block diagrams and transfer functions corresponding to three different work ways of hydraulic looper were established. Furthermore, method based on inner module compensation was put forward. Different compensation methods were used for the four items or load disturbance of tension control work way, for speed control and position control the self-adaptive feed forward factors were applied. This method using different self-adaptive factors to compensate time varying non-linearity item of transfer functions can improve the response of control system more effectively, also can be used to instruct the application in factory site.

    Matrix Analytic Method for the Evolution of Maintenance Systems with Several Failure Modes
    Yin Xiaohu;Yang Yongmin;Qian Yanling;Wen Xisen
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (4318KB) ( )  
    Related Articles | Metrics

    A two maintenance level (organization and intermediate) maintenance system with two failure modes-inner or outer, and two types of failures-repairable or non-repairable, was studied. The finite phase type distribution (PH) was introduced to represent the deteriorating of equipment and the maintenance process, and by which the relations between the macro-state of maintenance system and the micro-state of equipment degradation and maintenance works were established. With the matrix analytic method, the infinitesimal generator of maintenance system was derived, and the performance measures in steady state were calculated. Towards the most reserve of battle effectiveness, the maximum numbers of minimal repairs in organization level was optimized, and the algorithm and numeric case were also given. The results show that the model and the method are tried and true.

    Probe’s Auto-alignment in Curved Components Ultrasonic Survey
    Li Xiongbing,;Xu Zhinong;Hu Hongwei;Zhou Xiaojun
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (3545KB) ( )  
    Related Articles | Metrics

    Using the characteristics of pulse echo singal during the probe adjustment, a relation model between angle of incidence and time-domain eigenvalue of reflect wave signals was proposed. Angles between cradle heads and normal direction of survey point could be figured out according to two associated angles of incidence. Position and posture values of mechanical arm at the survey point were obtained by solving motion equation. The feedback error of alignment determined another adjustment course was needed or not. Lots of experiments based on 5-axis ultrasonic inspection robot show that the method can meet the accuracy requirements, at the same time it increases the efficiency of the ultrasonic survey greatly. 

    Research and Realization of Dynamic Authentication 
    in the Networked Manufacturing System
    Ying Wenlan;Li Aiping;Xu Liyun
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (4066KB) ( )  
    Related Articles | Metrics

    Firstly,the characteristics of ASP mode-based networked manufacturing system and its requirements of authentication were analyzed. And then digital certification based USB Key authentication mode and its limitation were studied. Finally,challenge/response and time-stamp technologies were applied to reform a dynamic authentication protocol, and the time discrepancy between challenge and response was calculated to judge the authentication information and prevent replay-attack. Hence, the clock-synchronization difficulty in the distributed system is avoided and the validity of authentication process is enhanced.

    Simulation of Uncertainty for Mixed-model Assembly Line Balancing Problem
    Yu Zhaoqin
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (6609KB) ( )  
    Related Articles | Metrics

    Considering real-word manufacturing systems contain one or more sources of uncertainty, the mixed-model assembly line balancing problem was studied by using simulation. First, mathematical model for the mixed-model assembly line was presented and the sources of uncertainty were analyzed. Second, simulation models for the mixed-model assembly line were built using eM-Plant simulation software. The influence of uncertainty sources on mixed-model assembly line balancing problem was studied by performing simulation experiments. Finally the approach for solving the mixed-model assembly line balancing problem was proposed based on the analysis.

    Study on Supplier Relationship Management Platform in Automobile Industry 
    Yang Yuanzhao;Yi Shuping;Lin Tao;Chen Xingwen
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (5944KB) ( )  
    Related Articles | Metrics

    Focusing on characteristic of supply and application condition of IT in automobile industry, proposed an ASP-based (application service provider mode) SRM (supplier relationship management) system platform. To research four class typical business: supplier selection, performance management, relationship management and collaborative management, designed business integration framework constituted by four module: manufacturers, suppliers, sharing module and public information service module, proposed platform system structure consist of user layer, application service layer, systems management layer, technology layer and platform-based layer. Application result showed that the platform has good applicability and application prospect.

    Clean-up Tool Path Generation by Searching-approach for Multi-patch Solid Model
    Li Shan,;Ma Jianning;Luo Ming;Wu Baohai
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (5716KB) ( )  
    Related Articles | Metrics

    Ministry of Education, China, Northwestern Polytechnical University, Xi’an, 710072
    2.AVIC I Xi’an Aero-engine(Group) Ltd.,Xi’an,710021
    Focusing on the clean-up tool path generation for multi-patch solid model, a new efficient and robust searching approach was presented. The multi-patch solid model was considered as a whole one, no single surface on the solid body was taken out for special consideration. Initial points were selected on the part surface in the physical domain and were converted into the parametric domain to determine the search center and search direction. Search operation was then carried out in the parametric domain, and the corresponding offset point for every point in the parametric domain was calculated in the physical domain. If the distance between the offset point and the solid model satisfied the distance qualification, it was the cutter-center point. Finally, a cutter-center curve was fitted with all the searched points. Examples of components that were machined using the proposed algorithms were also presented, Results show that the proposed method is clear to understand, robust, efficient, and the quality of the resulting path is high.

    Virtual Enterprise Partner Selection Based on Adaptive Genetic Algorithm
    Cheng Fangqi;Ye Feifan;Yang Jianguo
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (3807KB) ( )  
    Related Articles | Metrics

    With regard to equilibrium assign tasks and select right partners, adaptive genetic algorithm was applied to deal with this problem. Firstly, based on the concept of inefficient candidate, the solution space of the problem was reduced. Secondly, the fitness function was built with the main constraint of load rate, and a case study was implemented to verify the feasibility of the proposed approach. Finally, the standard genetic algorithm and enumeration algorithm were used to check the solution and the results indicate that the proposed model and algorithm can obtain satisfactory solutions. This approach can be expected to contribute to more efficiently enhance the manufacturing resources’ utilization.

    Research on Interaction Technique of Augmented Reality Maintenance Guiding System
    Zhao Xincan;Zuo Hongfu
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (4919KB) ( )  
    Related Articles | Metrics

    Based on analysis the characteristics of aerial engine maintenance tasks, the interactive process of aerial engine augmented reality maintenance guiding system were introduced. AR system for training and assisting was divided into command interpretation, motion perceptual, scene analysis, MGTN work flow control, information retrieval, information augmented module. The maintenance guiding task net(MGTN) was designed in order to satisfy the requirements of aerial engine maintenance work card. In the laboratory, AR maintenance guiding prototype system was constructed according to assembly/disassembly process of the typical APU components and borescope inspections of load compressor. 

    Numerical Simulation of Shot Peening Process Using Finite Element and Discrete Element Method
    Hong Tao;Wang Zhiwei;Yuan Julong
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (4335KB) ( )  
    Related Articles | Metrics

    A three-dimensional dynamic finite element analysis of single/multiple shots impacting on a metallic component was presented. A parametric study was conducted to investigate the effect of shot impact velocity, incident angle on the resulting residual stress field
    for the case of single shot impacting, and the effect of the second shot impact velocity for the case of two shots impacting. A three-dimensional discrete element modeling of the shot peening process was developed to study the multiple particle dynamics. Careful statistical analyses of the shot impact data reveal the relationships between processing parameters (mass flow rate, initial velocity, and angle of attack) and peening quality, which are very useful for optimizing these parameters which need to be controlled and regulated in order to produce a more beneficial compressive residual stress distribution within the component. 

    An Evolution Method of Driving Seat Comfort Based on Support Vector Regression
    Sun Shouqian,;Wu Qun;Wu Jianfeng;Shi Yuanwu;Yu Jianghong
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (3830KB) ( )  
    Related Articles | Metrics

    An evaluation method based on support vector regression(SVR) was put forward for the purpose of predicting subjective perceptions of automobile seat comfort. The inputs included fourteen seat interface pressure measures, three anthropometric. The output was an overall comfort index derived from occupant responses to a survey. The SVR developed and validated using data collected from 12 subjects,and the subjects evaluated five different driving seats. The prediction results reach 0.0018 in mean square error and 0.869 in linear correlation coefficient; it gives better results than that with artificial neural network. The resulting knowledge should reduce the cost and time associated with the current automobile seat comfort development process. 

    Modeling and Simulation for Rolling Mill Servo Screwdown System 
    Involving Dynamic Stiffness of Displacement Feedback Apparatus
    Jin Baoquan;Xiong Shibo;Liang Yiwei;Zhang Hong
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (5618KB) ( )  
    Related Articles | Metrics

    The servo screwdown system of a rolling mill has the characteristics of big rolling force, the influence of displacement feedback apparatus dynamic stiffness on system should be considered. The simulation model involving dynamic stiffness of displacement feedback apparatus was proposed herein, the system vibration characteristics and step response property were analyzed on the model with dynamic stiffness parameter flaw. Revision strategy for dynamic stiffness parameter was proposed by the relations between rolling mill vertical vibration and dynamic stiffness parameter of displacement feedback apparatus, the model self-excited vibration was eliminated, and the access requirements of the process control characteristics were satisfied simultaneously. The research conclusion shows that displacement feedback apparatus dynamic stiffness has an important role to rolling mill system stability. The rolling mill servo screwdown model can be used as simulation experimental model for design of practical servo screwdown system feedback apparatus and fault diagnosis.

    Accuracy Analysis and Simulation of 3-TPT Parallel Machine Tool
    He Xuehong;Zhang Min;Xie Liyang;Zuo Koucheng
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (4095KB) ( )  
    Related Articles | Metrics

    Legs’ and joint-clearances’ effects were analyzed to improve the accuracy of 3-TPT parallel machine tool. Every link in the platform was treated as a joint-link train. The mapping from the errors of legs and joint-clearances to the accuracy of terminal was achieved by using matrix method with the differential of kinematic function. Based on a real 3-TPT parallel machine tool developed by Northeastern University, the effects of legs and joint-clearances on the accuracy of terminal in the workspace were analyzed using Monte-Carlo method. The analytical result can provide theoretical foundation for the error compensation of parallel machine tool. The simulation indicates that the terminal errors of this machine are quite small, about 1/15~1/12.5 of the input errors, and the test platform based on this parallel mechanism can achieve higher kinematic accuracy. 

    Singularity Analysis of a New Type 2 Translations-1 Rotation Parallel Manipulator
    Xu Zihong;Ma Lüzhong;Ma Xiaoli,;Zhong Donghua
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (2422KB) ( )  
    Related Articles | Metrics

    Based on the units of single-opened-chain limb,a new type 3-DOF parallel manipulator for realizing 2 translations-1 rotation was put forward according to theories of the structure type synthesis of parallel kinematics mechanism.Its kinetic properties and the inverse and forward kinematics were analyzed,and the singular configuration was obtained.Because there is a semi-symmetrical property in the mechanism,and its decoupled properties are good, there may be better application prospects.At the same time,its positional inverse resolution model is very simple,which lays a satisfactory foundation for the further study of its kinematics and dynamics and optimal design,and provides a theoretical base for the system control of this mechanism.

    Analysis on Complete Balance of Shaking Forces and Shaking Moments with Spatial Wobble-plate Mechanism
    Zhu Yongyong;Wang Deshi
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (4354KB) ( )  
    Related Articles | Metrics

    The spatial mechanism’s structure model was abstracted from wobble-plate engines. Then single loop spatial RRSSC linkage was analyzed by the method of adding link and slipper between conjoint links, and the feasibility of the linkage’s complete moment balancing was proved theoretically. Finally, each component’s counterweight conditions and structural conditions were studied, which is significant in solution of vibration and noise of the spatial mechanism with multiple close loops.

    Research on Dynamics Model of Disperse Mill Medium Group for Vibration Mill
    Tang Guoning;Peng Meng
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (3995KB) ( )  
    Related Articles | Metrics

    By means of experimental observation for high-speed cinematography of disperse milling medium group, numerical dynamics model of disperse milling medium group about vibration mill was established by using the theories of elasticity mechanics and hydrodynamics for reference,based on analysis,simplification and supposition. And the dynamics equation had also been discussed and educed under two extremely conditions:one just considering frontal impacting and ignoring cut effect,but the other reverse rightly.

    A Limit Load Solution for a Thick-walled Cylinder with
    a Fully-circumferential Inner Surface Crack
    Gao Zengliang;Cai Gangsi,;Liang Lihua;Lei Yuebao
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (3940KB) ( )  
    Related Articles | Metrics

    A limit load solution for a thick-walled cylinder with a fully-circumferential inner surface crack under combined internal pressure and axial load was derived based on von-Mises yielding criterion with consideration of the tri-axial stress distribution in the cylinder and the thick-wall geometry. The solution was validated using the elastic-perfectly plastic finite element analysis. The results show that the predictions using the solution of this paper agree well with the finite element results and are conservative. 

    A New Algorithm for Springback Compensation Based on Simulation Error Compensation Model
    Gong Zhihui;Li Guangyao;Zhong Zhihua;Liu Dihui
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (5713KB) ( )  
    Related Articles | Metrics

    Mould compensation is an effective way to eliminate springback for auto body panels, the compensation surface of mould can be acquired by CAE iterative calculation, however the actual parts is different from design model due to springback simulation errors. The paper put forth the concept of simulation error compensation model and how to establish it, acquired the compensation surface of mould by CAE iterative calculation based on the simulation error compensation.The method can enhance stamping part’s precision greatly due to considering springback simulation errors,and the experimental results show that there is little difference between actual stamping parts and its design model.

    State-of-the-art of Ultrasonic Transducer Research in Microelectronics Packaging
    Wu Yunxin;Long Zhili;Han Lei;Zhong Jue
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (5993KB) ( )  
    Related Articles | Metrics

    Ultrasonic transducer is the key component in the microelectronics packaging machine, and its working performance directly influences the bonding quality. The present research on ultrasonic transducer system was summarized by our recent researches herein. The theory modeling and design process were discussed, which included numerical analysis, transfer matrix, equivalent circuit method and finite element analysis.By our experimental measurements, the shortcomings for current bonding transducer were summarized. The development trend of the transducer system, which met for the SIP (system in packaging) in the future,was pointed out. Some useful suggestions for improving the working performance of the transducer were brought forward, which are of great significance to develop the bonding transducer in China.

    Application Research on Case-based and Rule-based Reasoning 
    Integrated in Intelligent Design of Motorcycle
    Dai Rong,;He Yulin;Yang Xiangang;Zhang Yiran
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (5168KB) ( )  
    Related Articles | Metrics

    Based on the analysis of the current situation of poor original-innovation in the motorcycle products that was designed and developed by enterprises,the knowledge-based engineering(KBE) technology was applied to the development of the intelligent design of motorcycle, and an intelligent design system was put forward, which had the decision-making and evaluation function. Aiming to the characteristics of the domain knowledge of motorcycle, the object-oriented knowledge representation and the production representation, the integration of case-based reasoning and rule-based reasoning, were used to solve the key technologies for both design and realization of the intelligent system. Such an intelligent system of motorcycle based on the technologies can help the designers to develop motorcycle quickly and creatively.

    Research Review of Fast Tool Servo
    Wu Dan;Xie Xiaodan;Wang Xiankui
    2008, 19(11):  0-1269. 
    Asbtract ( )   PDF (5922KB) ( )  
    Related Articles | Metrics

    Fast tool servo (FTS) is one of the key technologies in both noncircular turning and non-axisymmetric turning fields. The researching history, structure characteristics and performance indices of FTS system were presented, and lots of existing FTSs were reviewed. Afterwards, four kinds of FTSs including piezoelectric FTS, magnetostrictive FTS, Lorentz force FTS and Maxwell force ( normal-stress electromagnetic force ) FTS were discussed, involving their working principles, configuration, applications, respective pros and cons. In addition, several cases of FTS’s applying in non-axisymmetric turning were given. The viewpoints are that ultrafast-response(>1000Hz) short-stroke(<100μm) FTS is the focus in current research, and both piezoelectric FTS and Maxwell force FTS are accessing to ultrafast-response; especially the Maxwell force, it is an excellent new principle for realizing ultrafast-response FTS.

    Application of the Fuzzy Comprehensive Evaluation to the Quality Evaluation of Automobile Surfaces
    Huang Zhongguo;Yuan Qinghua;Yin Yanan;He Yilin
    2008, 19(11):  0-1316. 
    Asbtract ( )   PDF (4660KB) ( )  
    Related Articles | Metrics

    To evaluate the quality of automobile surfaces, a quality evaluation system which was based on the precision, smoothness, assessment, structure, technology and economy of the surfaces was established and the fuzzy comprehensive evaluation method based on analytic hierarchy process was applied to get the evaluation. In the method, fuzzy analytic hierarch process (FAHP) was used to obtain the weight of evaluating indicator at first. And then, the result of evaluation was obtained by using fuzzy comprehensive evaluation method. At last, combining the quality evaluation of a front-bumper, the feasibility of this method was proved.