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Table of Content

    10 March 2009, Volume 20 Issue 05
    Design of Tractive Characteristic Test-bed of Planetary Rover Wheel
    Sun Peng;Gao Feng;Sun Gang;Zhao Bin
    2009, 20(05):  0-532. 
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    According to the characteristics of planetary rover’s travel mechanism and the requirements of validation test on ground, the test-bed for tractive performance of wheel of planetary rover was designed and manufactured.The machine mechanism, measurement and control system were introduced. The test-bed is designed for 20~40cm diameter wheels, vertical loads in the 0~300N range, drawbar pull forces ranging from 0 to 300N, linear velocity up to 43mm/sec, and wheel rotating speed up to 9.9r/min. Several sensors were mounted such as six-axis force/torque sensor, potentiometer, encoder and so on, to ensure the veracity of desirable parameters. The experimental results show that the test-bed can get fairly accurate result and can be applied to the experiments of wheel-soil interaction.

    An Image Navigation Way for Assistant Laparoscope Surgical Robot to Locate Puncture
    Zhang Lixun;Dong Jiuzhi;Zou Ge;Zhao Guowen;Yu Lingtao
    2009, 20(05):  0-629. 
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    On the basis of characteristics of laparoscopic robot with active and passive joints, a method based on geometric model and image to locate the relative position of patient’s puncture to the robot was provided. The method offered the laparoscope posture information for the robot to control laparoscope posture precisely. The location system included two laser and one mirco CCD camera. Experimental results indicate that the method can get the puncture location precisely. The process of puncture location is completed by the robot automatically. It can save surgical time, improve efficiency and avoid the errors caused by the doctors.

    Design and Experimental Study on Low-specific Centrifugal Fire Pumps
    Shi Weidong;Zhang Desheng;Lu Weigang;Cao Weidong
    2009, 20(05):  0-528. 
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    Low-specific centrifugal fire pump design method was put forward based on the maximum flow design method. Sample fire pump was simulated by FLUENT,the numerical results show, its inner flow is steady, static pressure distributes reasonably, and turbulent kinetic energy is small and uniform. The performance curve of the model pump with high efficiency, which can meet the design requirements, is flat and stable. Throat area of volute and splitters were discussed, the experimental results show that splitters can control axial swirl effectively and increase head,bigger throat area is liable for flat performance curve, and can expand the high-efficiency rang and improve maximum efficiency.

    Real Time Stuctural Analysis and Optimization of High Speed Grinder
    Spindle System Based on ADAMS
    Cui Zhong;Wen Guilin;Jiang Chao
    2009, 20(05):  0-629. 
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    As for the spindle-carriage system of high speed grinder,kinematical analysis model of flexible body was created and simulated by ADAMS. We compared the movement of grinding wheel’s center of mass in the flexible model with that in the rigid model. Radial basis function model was built for the real time structural analysis and the key parameters were optimized by genetic algorithms.The results show that the proposed method can improve the precision of optimization design and the computing efficiency of complex FEM optimization,and the kinematical simulation of flexible body can reflect the transmutation and stress of spindle-carriage system at work.

    Quadrilateral Mesh Generation Based on STL File Format Model and Mesh Smoothing
    Chen Tao;Li Guangyao
    2009, 20(05):  0-532. 
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    A new unstructured all-quadrilateral mesh generation method from STL file format was proposed, which could avoid tedious model repair by using CAD model as the source for mesh generation. Compared with the method using scattered points, the new method improves its efficiency significantly. Some important surface features in original model were classified, identified, and preserved in mesh model with regular elements around. A quadrilateral distortion metric was proposed, which considered both of element minimal angle and warpage. An mesh smoothing approach of combining Laplacian method and μGA for quadrilateral mesh was presented, which could improve the mesh quality significantly without effect the algorithm’s performance. Two car parts were meshed using the proposed method, and they indicate this method can apply to finite element analysis.

    Precise Positioning and Microstep Movement Studies of a Millimeter Scaled Microrobot
    Li Jianghao,;Li Zhenbo;Chen Jiapin Shanghai Jiao Tong University, Shanghai, 
    2009, 20(05):  0-629. 
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    Precise positioning method and principle of a millimeter scale omni-directional mobile microrobot for micro-assembly was analyzed, and the concept of torque self-balance was proposed. Based on the dynamics analysis, the step movement model of the microrobot was built with MATLAB, and the microstep movement during the precise positioning was simulated. The simulation and experimental results show the validity of the torque self-balance for precise positioning, and the stable positioning can be realized by controlling the working current. 

    Material Removal Mechanism in Vibration-assisted Finishing
    Wang Yu;Yin Shaohui;Shinmura Takeo;Chen Yue 
    2009, 20(05):  0-532. 
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    This paper proposed a viewpoint to explain why vibration assistance may increase material removal rate (MRR) in vibration-assisted finishing process. On the basis of a series of experiments on vibration-assisted finishing process, the finishing characteristics were represented summarily and the relative mathematic models were built up. Through the analysis, it is shown that the vibration assistance method may increase cutting length and cutting speed of the abrasives, material removal in per unit finishing distance which is affected by vibration frequency and amplitude, in-process abrasives behavior. And the increase in material removal rate is mainly due to increase in material removal per unit finishing distance which is affected by the effect of abrasives cross-cutting.

    Anti-wear Structure of Tripod Sliding Universal Joints and Its Mathematics Modeling
    Wang Xuefeng;Chang Degong 
    2009, 20(05):  0-629. 
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    On the basis of Reynolds equation, the chief mechanism of forming lubricating film was discussed. The structural flaw of the main mating surfaces of tripod sliding universal joints was analyzed and then an anti-wear structure was presented. In light of the force analysis of the main mating surfaces, a simplified geometrical model which would be used in numerical analysis was obtained by using the infinite length assumption. Finally, the governing equations were listed under Newtonian flow model and isothermal conditions and a numerical solution was gained as an example.

    Structural Layout Optimization Method of Aircraft Wing Based on Ant Colony Algorithm
    Wang Wei;Yang Wei,;Mu Penggang
    2009, 20(05):  0-532. 
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    Aiming to study the optimal number of spars in the aircraft wing conceptual design process, this paper offered a new layout optimization method in detail for practical aircraft engineering, the problem of layout optimization was decomposed into two subsystem problems: sizing optimization and topology optimization. The matured criteria method was used to solve the first problem and the latter was transfered to the 0/1 program problem of N spars which was solved by ground structure approach combined an improved ant colony algorithm. With the introduction of the past ant-route database, the unnecessary repeated computation of objection can be avoided and therefore the effectiveness was improved greatly. Finally, the optimal number of wing spars and the optimal size of component of wing were achieved simultaneously when the ant colony reached convergence. The numerical example shows that the method proposed is effective and feasible for solving complex optimization and has good efficiency in the cutting of weight.

    Study on Deadlock Control Strategy of Knowledgeable Manufacturing Cell Based on Automata
    Yang Hongbing;Yan Hongsen
    2009, 20(05):  0-629. 
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    Against the deficiency of automata theory being sensitive to system size during modeling manufacturing system, a new method of distributed automata deadlock supervisor was proposed, which was employed to solve the deadlock problem in the knowledgeable manufacturing cell, and the efficiency of automata modeling and operating can be improved effectively. By introducing the concept of incidence matrix, the definition of the auto-correlation operation was presented. Then the knowledgeable manufacturing cell was divided into a number of sub-modules, the corresponding distributed deadlock supervisors were constructed, and thus the deadlock-free strategy of the knowledgeable manufacturing cell was obtained, which can be used to monitor status of the knowledgeable manufacturing cell in real-time and guarantee safe running of the system. Finally, a case study was provided to illustrate the feasibility and effectiveness of the proposed strategy.

    A Product Selective Disassembly Model Based on Hybrid Directed Graph
    Li Fangyi;Li Jianfeng;Li Jianzhi;Duan Guanghong
    2009, 20(05):  0-537,. 
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    Selective disassembly is a critical technology in a lot of product life cycle issues, such as product parts/components selective disassembly/recycling, maintenance/service, and remanufacturing. Regarding to the selective disassembly modeling problem, a hybrid directed graph disassembly analysis model was proposed based on graph theory, constraints, and assembly topology concept. Topological constraints including directed constraints, virtual constraints and undirected constraints were introduced to describe the complex disassembly relationships between various sub-disassemblies. Furthermore, pre-disassembly group model and post-disassembly group model were proposed to describe the multiple disassembly scenario problem and the incomplete disassembly problem respectively. Therefore, the restricting and restricted relationships between sub-disassemblies can be described by constraint chains. The model proposed can be used in modeling product selective disassembly analysis and decision.Finally, the model’s application was illustrated with a gearbox disassembly example.

    Dynamic Group Decision Making of Logistics Capability Grid Based on QoS
    Zhang Jingsong;Cai Zhengying;Xiao Renbing
    2009, 20(05):  0-629. 
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    Based on grid theory, the logistics capability including hardware and software was integrated as a virtual grid element, whose mathematical model was constructed. This model adopted logistics quality of service(QoS) as objective function, which was divided into several logistics capability indexes including function, capacity, time, price, quality, distribution, etc. The scheduling problem of logistics capability grid elements was described as a dynamic fuzzy group decision making process and a dynamic entropy weighting method changing with the grid elements was built. Finally, an example was designed for illustration.

    Experimental Study on Defect Detection in Pipes with Viscoelastic Coating Using Torsional Modes
    Liu Zenghua;Wu Bin;Wang Xiuyan;He Cunfu
    2009, 20(05):  0-537,. 
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    Propagation characteristics of torsional modes in pipes with viscoelastic coating were investigated theoretically.T(0,1), the lowest torsional mode which attenuates and disperses low, is suitable for defect detection in pipes with viscoelastic coating according to theoretical analysis.T(0,1) modes at 50kHz and 75kHz were excited to detect two completely different kinds of defects, artificial longitudinal and circumferential notches,in 4m long epoxy coated pipe using developed transducers in the experiment.In order to make the defects easilier identified, the received signals were denoised using wavelet packet analysis. Experimental results show that it is feasible for defect detection in pipes with viscoelastic coating using T(0,1) mode at low frequency of ultrasonic guided waves. Furthermore,signal processing which is wavelet packet analysis denoises the received signals and can improve their signal/noise (S/N) ratio of defect echoes efficiently,implementation convenience of locating defects is dramatically improved.

    Parametric Optimization of Stator of Traveling Wave Type Ultrasonic Motor 
    Chen Chao;Zeng Jinsong;Zhu Hua;Zhao Chunsheng
    2009, 20(05):  0-629. 
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    The parametric finite element model of the stator of micro traveling wave type motor(TRUM) was built and the design variables were given based on the
    sensitivity analysis.Then the objective function,which was related much to the output performance of TRUM,was formulated by considering the speed coefficient and radial velocity component.Moreover the modal assurance criteria were applied to identify the working mode of the TRUM stator.In this way,the parametric optimization design of the TRUM stator was conducted.Finally the stator with diameter of 12mm and the corresponding complete motor were manufactured according to the presented method.The validation of the presented method is attained through the experiments of the prototypes. 

    Acquiring and Processing of Cutting Temperature Signals
    Quan Yanming;Zhao Jing;He Zhenwei;Lin Jinping;Le Youshu
    2009, 20(05):  0-537,. 
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    There are some practical problems in the cutting temperature measurement applications such as how to set and fix artificial thermal couples in measured tool or workpiece, how to conduct the measurement signals in spinning bodies out and calibrate the correlations between temperatures and the thermal couples’ heat potentials, how to design the cutting experiment condition and calibrate the materials’ surface emissivity etc. This paper discussed these problems and introduced some experimental methods for the signal acquiring and processing in cutting temperature measurement. The experimental results prove: using the measurement method parting the tool or workpiece and inserting the thermal couples which have wringed ends can get credible data; when using current gatherer to conduct spinning body’ measurement signal out, the frictional potential need to be distinguished and deducted; when using infrared imager to measure cutting temperature, the surface emissivities of tool and workpiese in various temperature ranges should be calibrated and the surrounding influence should be considered.

    Research on the Rotation PKM Named by RGRR
    Jiang Ming,;Li Luyang;Yi Hong;Zhou Jianghua
    2009, 20(05):  0-629. 
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    A new 2 DOF rotation parallel mechanism was developed, which had advantages. One of advantages is that it has no coupling. The other is that the number of moving parts is few (only three). The most important advantage is that its workspace is so big that it can sway -90°~90° around fixed axes Z and rotate 360° around swing X1 axes. Finally, it is stiffer than serial machine. The virtual prototype and principle machine were made to prove the result. It will have wide use in designs of machine tools and robots. 

    Design of Swing Substrate and Study on Temperature Field in Miniature EACVD System
    Wang Hongxiang;Zuo Dunwen;Lu Wenzhuang;Lin Huanqing
    2009, 20(05):  0-537,. 
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    The existed rotating substrate was improved, and the swing substrate of no-fast-return’s peculiarity was designed, so as to simplify the substrate structure, measure the temperature of multi-spot on the surface of the substrate and resolve the problem on leakage of cooling water.Finally, the temperature field of the swing substrate was simulated, the influence of various factors, such as swing speed and swing angle, on the temperature field were discussed.The results show that the uniform substrate temperature can be obtained with appropriate swing parameters. The results also provide a basis for the design of swing mechanism of the substrate.

    Study on 3-D Turbulence Numerical Simulation and Performance Forecast of Slurry Pump
    Wu Bo;Yan Hongzhi;Zhang Jing
    2009, 20(05):  0-629. 
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    In order to forecast pump performance and optimize pump design,the 3-D numerical simulation of solid-liquid two-phase flow in centrifugal pump was performed. The RNG(renormalization group)k-ε turbulence model and SIMPLEC arithmetic were applied to the simulation. Head,hydraulic efficiency and NPSHr (net positive suction head required) were computed based on the 3-D numerical simulation. Volute chamber,parameter of impeller and slurry property influence on pump performance were analyzed. The results show that pump head is obviously affected by blade number and blade exit angle. Head and hydraulic efficiency decreases along with solid particle diameter increases. NPSHr increases along with solid concentration increases,but hardly affected by solid particle diameter.

    Research on Three Dimensional Finite Element Simulation 
    of the Temperature Field in Surface Grinding
    Mao Cong;Zhou Zhixiong;Zhou Dewang;Yang Jun
    2009, 20(05):  0-537,. 
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    The heat flux entering the workpiece was assumed to have a parabolic distribution and the physical properties of the workpiece material were considered non-linear according to the temperature. Three dimensional FEM simulations for some typical grinding conditions were carried out by using the circular arc heat source model to investigate the temperature field in the contact zone due to thermal loading of the workpiece in surface grinding. The simulation results are compared with those obtained from experimental measurements. A good agreement is found between the FEM results and experimental observations. The heat affected zones of the workpiece can be predicted from the temperature fields derived from the simulation, considering the critical temperatures for metallographic transformation. 

    Suspension Altitude Control of a Precise 6-DOF Planar Magnetic Suspension Stage
    Zhou Zhenxiong,;Yang Jiandong;Qu Yongyin;Liu Dejun
    2009, 20(05):  0-629. 
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    A novel precise magnetic suspension platform was introduced, which was suspended through three sets of suspension coil. To aim directly at the suspension system of the planar magnetic suspension stage which was a parameter perturbation, multivariable, nonlinear and strong coupling system, a modified second-order auto-disturbance rejection controller (ADRC) was proposed. This controller observed and compensated the inner disturbance and outside disturbance, and overcome the rough characteristics of non-linear function in nonlinear state error feedback of conventional ADRC. The results of simulation and experiments indicate the suspension altitude control system of the planar magnetic suspension stage has better robustness,dynamic and static performance by using modified second-order auto-disturbance rejection control scheme. 

    An Innovative Method for Mechanical Products Based on Functional Parameter Mutation Operation
    Zu Yao;Xiao Renbin;Zhang Zhiming
    2009, 20(05):  0-537,. 
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    Product design was considered as functional satisfaction problem, and an innovative approach of mechanical product design using function parameter mutation operation was presented. In view of the complexity of mechanical products, the functional characteristic model and the knowledge library of function parameters were established. Through the function parameter mutation operation, then function and structure of products were modified and generated. The design processes can be used to obtain a variety of innovative products. Finally, an example was illustrated the practicality and effectivity of the proposed method.

    Study on Design and Optimization Techniques of Parison Thickness for Extrusion Blow Molding
    Zhang Shuyou;Mao Feng;Huang Changlin
    2009, 20(05):  0-621. 
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    The parison thickness for extrusion blow molding has direct effects on the manufacturing cost of hollow plastic parts. A new method of computer aided design for parison thickness was presented based on Catmull-Rom spline, which used geometric continuity of the Catmull-Rom spline, and operated curves by a set of control vertices and a set of shape parameter values. In order to satisfy the requirements of good continuity and fast-respondability of the parison thickness controlling, a new algorithm of adaptive data sampling based on curvature was proposed. Based on elasticity finite elements method analysis, the parison inflation in the plastics extrusion blow molding was simulated, and the optimal shape of parison thickness had achieved. Experimental results indicate that this technology makes it easier to edit and revise the values of parison thickness, and can obtain values of superior quality and performance. Human-machine interface software of the parison thickness control system was developed, and applied in the extrusion blow production activity. The results show the utility of this technology. 

    FEM Analysis of Deformation Correction by Side-wall Rolling of Aircraft Monolithic Components
    Wang Zhongqiu;Li Jianfeng;Sun Jie;Li Guiyu
    2009, 20(05):  0-537,. 
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    The FEM model of side-wall rolling of aircraft monolithic component was established. The original residual stress redistribution and the pyramid of rolling stress on the original stress were analyzed based on the FEM analysis. The deformation of work piece was also analyzed according to the variation of original stress. By comparing different rolling parameters in rolling, the original stress redistribution trends and deformation trends were got. According to the results, the best deformation correction parameters can be obtained for real process applications.

    FVM Based Numerical Simulation and Die Optimization 
    of Aluminum Extrusion Process on Non-orthogonal Structural Grids
    Wang Rui;Zhao Guoqun;Lou Shumei;Wu Xianghong
    2009, 20(05):  0-621. 
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    The mathematic model of aluminum extrusion processes using FVM was established by FVM basic theories and rigid-plastic flow theories. Non-orthogonal structural grids were used to match complex geometric boundaries and local refinement of grids was also realized. The complicated coordinate transformation was avoided by discretizing the governing equations on non-orthogonal grids directly. Pressures and velocities were calculated by using SIMPLE(semi-implicit method for pressure-linked equations)method, and pressure-corrected equations were deduced. A simulation program AE-FVM was developed based on the above fundamentals. A typical thin-walled aluminum profile extrusion process was simulated and the extrusion die was optimized by using AE-FVM and FVM software MSC/SuperForge respectively, and the comparisons of the results show that the mathematic model established herein is of feasibility and exactness.

     
    A Study of Vehicle Dynamics Stability Control Based on Variable Structure Control
    Wang Qidong;Zhang Guihua;Chen Wuwei;Zhu Hui
    2009, 20(05):  0-537,. 
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    This paper put forward the target of vehicle dynamics stability control, designed the controller based on variable structure control and the infection from the variety of slip rate. In step steering and single lane changing environment, the validity of this strategy was proved by means of co-simulation between ADAMS/Car and Matlab/Simulink. The vehicle stability and maneuverability in critical situation are enhanced, which has provided a foundation of theory to design of vehicle dynamics stability control.
    Simulation Techniques of Tire Rolling Resistance Based on Thermal-mechanical FEA
    Gong Kejia;Wei Tintao;Ye Jinxiong
    2009, 20(05):  0-629. 
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    Based on the essential mechanism of tire rolling resistance, a tire rolling resistance energy loss analysis framework was constructed and used to model the rolling resistance of radial tire. The simulation result of rolling resistance was compared with measuring data to validate the model. According to the modeling under different kinds of operating conditions, the effects on rolling resistance of vertical load, inflation pressure and steady rolling speed were analyzed. Comparison results between modeling data and test data indicate the analysis method is reliable.