China Mechanical Engineering ›› 2023, Vol. 34 ›› Issue (03): 253-268.DOI: 10.3969/j.issn.1004-132X.2023.03.001

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Research Review of Error Compensation Technology for Ultra-precision Machining

CHEN Qidi1,2;HU Xiaolong2;LIN Min1;SUN Xiaoxia1;ZHANG Tao1;ZHOU Zhixiong2   

  1. 1.China North Vehicle Research Institute,Beijing,100072
    2.College of Mechanical and Vehicle Engineering,Hunan University,Changsha,410082
  • Online:2023-02-10 Published:2023-02-27

超精密加工误差补偿技术研究综述

陈启迪1,2;胡小龙2;吝敏1;孙晓霞1;张涛1;周志雄2   

  1. 1.中国北方车辆研究所,北京,100072
    2.湖南大学机械与运载工程学院,长沙,410082
  • 作者简介:陈启迪,男,1993 年生,工程师、博士。 研究方向为超精密加工、振动分析与控制、数据采集与信号处理等。E-mail:503830408@qq.com。
  • 基金资助:
    国家自然科学基金(51375156)

Abstract:  Ultra-precision machining technology was a key technology in high-end manufacturing fields. At present, ultra-precision machining has entered the nano scale. Mastering the key technology of ultra-precision machining error control, ensuring and improving the machining accuracy of CNC machine tools, become a hot research point to improve the machining and manufacturing levels. This paper systematically summarized the research status and development trend of ultra-precision machining error compensation technology, and focused on the geometric errors, force induced errors, thermal induced errors and their compensation methods, which had the greatest impact on ultra-precision machining. Then, a series of problems of ultra-precision machining in geometric error separation, cutting force, thermal induced error measurement and compensation were deeply discussed, and it is further pointed out that the ultra-precision machining error compensation technology should also pay attention to the development direction of high efficiency, high precision, generalization, modularization, intelligence and flexibility.

Key words: ultra-precision machining, error compensation, research progress, development trend

摘要: 超精密加工技术是高端制造领域的一项关键技术,当前超精密加工已进入纳米尺度,掌握超精密加工误差控制关键技术、保障并提高数控机床的加工精度,已经成为提高加工制造水平的研究热点。系统总结了超精密加工误差补偿技术研究现状及发展趋势,重点介绍了对超精密加工影响最大的几何误差、力诱导误差、热诱导误差及其补偿方法。在此基础上,深入探讨了超精密加工在几何误差分离,切削力、热诱导误差测量与补偿等方面存在的一系列问题,进一步指出超精密加工误差补偿技术还应关注其向高效、高精,通用化,模块化,智能化及柔性化的发展方向。

关键词: 超精密加工, 误差补偿, 研究现状, 发展趋势

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