J4 ›› 2009, Vol. 20 ›› Issue (03): 0-369.

• 制造系统 •    

基于车间实时状态的订单完工周期预测方法

朱海平;刘繁茂;刘琼;邵新宇   

  • 收稿日期:1900-01-01 修回日期:1900-01-01 出版日期:2009-02-10 发布日期:2009-02-10

A Predictive Method for Order Due Date Based on Real-time State of Workshop

Zhu Haiping;Liu Fanmao;Liu Qiong;Shao Xinyu   

  • Received:1900-01-01 Revised:1900-01-01 Online:2009-02-10 Published:2009-02-10

摘要:

提出了一种针对多制造资源、多产品类型、离散生产系统中订单完工期的经验回归预测方法。先确定并量化描述影响订单完工期的两类主要因素,即车间实时状态和订单构成信息,基于ExSpect平台构建车间生产过程的高级Petri网仿真模型,通过随机模拟和仿真运行收集样本数据,训练出若干个体神经网络;然后采用基于误差聚类的改进Bagging方法建立神经网络集成预测模型;最后通过实例讨论了订单完工期预测的完整过程。结果表明,采用该方法能得到理想的预测结果。

关键词: 订单完工期;预测建模;神经网络集成;仿真模型

Abstract:

An empirical regression predictive method was proposed to address the order due date prediction problem in the discrete production system with multiple manufacturing resources and multiple product types. First, two main classes of factors affecting the order due date, the real-time state of workshop and the components of order, were determined and quantitatively described. Based on the platform of ExSpect, a high-level Petri net simulation model for production process was constructed. Through stochastic simulation and simulation execution, a lot of sample data sets were collected by which many individual neural networks were trained. By using the improved Bagging method based on cluster analysis of prediction errors, the ensembled neural network was set up. Finally, the whole process of order due date prediction was discussed through a case study. The comparison of the predictive values with the simulation results shows that by using this method we can obtain perfect predictive results.

Key words: order due date, predictive modeling, neural network ensemble, simulation model

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